In my opinion, 100uH is a bit low for a frequency of 40-60kHz. I would use 
at least 220uH. For estimating saturation current, multiply the total load 
current by the voltage step-up and double it (since the input current is a 
triangle). So if you want 15mA at 180V from a 12V supply, you can expect a 
peak primary current of (180/12)*0.015*2 - you should be looking for an 
inductor with a saturation current of at least 0.5A.

You can ease the strain on your driver transistor by using a split coil 
inductor - the transistor only sees half the secondary voltage. This is the 
generator I use on my FLW design that can drive 50mA at 180V. 

[image: step-up.jpg]



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