Don't bother with the Trac. Just do one fork at a time and don't switch parts, 
I always leave the rubber manifolds on the engine. Slide the box back and pop 
the carbs out. Any way that works for you. The "happy fork" build is a whole 
lot more complex. Be sure to address any rust on the tubes. I slide my hand up 
and down to feel for any tiny glitches that would tear a seal lip. Feel free to 
oil the tubes to cut friction when slipping the seals down. The PVC should be 
of an ID bigger than the tubes, an OD smaller than the lowers and long enough 
to extend beyond the collapsed tube. Works as well as real seal drivers. New 
seals are quite different from the originals. Follow the instructions that come 
with the new ones.Some parts are discarded. The tightly wound coils go at the 
top. (springs) 

I'll add MI to places I don't want to live. I spent a winter living in a summer 
cottage in Buzzards Bay on Cape Cod. I learned that hell is not a hot burning 
place... 

--- On Thu, 2/12/09, fuzzball59 <[email protected]> wrote:
From: fuzzball59 <[email protected]>
Subject: [Nighthawk Lovers] Re: Hello from a new member, 1986 650SC owner. 
Throttle cable  routing.
To: "Nighthawk Motorcycle Lovers!" <[email protected]>
Date: Thursday, February 12, 2009, 2:16 PM


One question: does the TRAC anti-dive system have to be addressed
during dis- and re- assembly in any way, or can I just ignore it?

More cable woes last night, but easily rectified this time. Once I
repacked all the wiring where it belonged inside the little springwire
and plastic housing, I discovered the choke cable, this time, was
binding. Simply a matter of re-routing it above said housing, just
below the gauges. Which of course means, once again, remove the
carburetor bank. I learned throughout this whole experience that one
of the VERY LAST thing you do is put on the carb-to airbox rubber
manifolds. By the way, I recall doing alot of head scratching last
year about bridging the gap between the carbs and the airbox with
these aforementioned apparently too-short rubber manifolds, until I
discovered that the whole airbox SLIDES forward and back to accomodate
just that. My Clymer manual failed to mention that---I just happened
to notice the slotted hole in the frame and became clued in.

I'm enjoying the concurrent weather discussion, guys. Up here in the
very frozen north of Upper Peninsula Michigan, it's not the winter's
severity that gets you down. It's the LENGTH of the freakin season. We
get an extra month of winter before and after, just compared to lower
Michigan. That's where the the saying comes from: "We have two seasons
here: Winter and July." Or howabout "We have two seasons: Winter and
month of rough sledding"  I'm with Dennis however on my opinion of FLA
or South Texas weather. I'd never go outside all summer. When it's
cold you can at least put more clothes on.






      
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