Yep, the front end has Come Together ; ) completely since last
weekend. How long does the pvc pipe have to be? I've got an impact
driver, but no 8mm bit. Have to check the hardware store for that----
is that for the allen bolt at the bottom of the fork?

Don't know if the brake pads are OEM---evidence would suggest they
might be, there's about 3/16 left, the bike has 14k on it and the p.o.
seemed to favor the rear brake---the shoes were just about gone. But
I'm going to go ahead and replace them anyway, I think they were
bathing in fork oil for a number of years while the bike sat in the
barn.  Brakes and tires----I prefer bringing both up to snuff as a
matter of course.



On Feb 11, 12:08 am, Dennis Hammerl <[email protected]> wrote:
> Is the front end all together now ? (not The Beatles tune) It helps if it is. 
> You will need a spanner for the fork caps, a hammer impact with an 8mm Allen 
> key and internal "C" clip pliers. A long piece of PVC tubing that slips over 
> the fork tube and, of course, new seals. The rest of the tools needed should 
> be common. Are the pads OEM ? (sintered) They clean with Break Clean. Get 
> back to me.
>
> --- On Tue, 2/10/09, fuzzball59 <[email protected]> wrote:
> From: fuzzball59 <[email protected]>
> Subject: [Nighthawk Lovers] Re: Hello from a new member, 1986 650SC owner. 
> Throttle cable  routing.
> To: "Nighthawk Motorcycle Lovers!" <[email protected]>
> Date: Tuesday, February 10, 2009, 8:43 AM
>
> If you're offering the advice, my friend, I'm accepting. I've got
> the
> vice and my Clymer Manual, time, motivation, and whiskey if necessary,
> for lubricating my dry parts, : )
> Brake calipers both seem okay---- but the pads are thoroughly soaked
> in fork oil.
>
> On Feb 9, 11:28 pm, Dennis Hammerl <[email protected]> wrote:> The fork 
> seals will be a good job. I can give you a sequence of operations
>
> that will make it go fast. You will need some special tools (uncommon to most
> homeowners) and a LARGE vise (mounted to a sturdy bench) They actually come
> apart quite easy. How are the brake calipers ? Stuck ?
>
> > --- On Mon, 2/9/09, fuzzball59 <[email protected]> wrote:
> > From: fuzzball59 <[email protected]>
> > Subject: [Nighthawk Lovers] Re: Hello from a new member, 1986 650SC owner.
>
> Throttle cable  routing.> To: "Nighthawk Motorcycle Lovers!"
>
> <[email protected]>> Date: Monday, February 9, 2009, 8:49 AM
>
> > Undo-It-Yourself! That's good. I'll have to remember that. One
> thing
> > I'll say for the p.o., the boxes he gave me along with the rolling
> > chassis contained ALL the parts---nothing missing that he hadn't told
> > me about.
> > I got the front end wiring done---- and lights, horns, fuse panel,
> > plastic & metal brackets and covers all back on where they belong.
>
> > Next project: replace the front fork seals and brake pads and then
> > just a couple little odds and ends. Then dare I say, test ride? Ha----
> > There's still two feet of snow outside my garage!!!
>
> > On Feb 9, 1:10 am, Dennis Hammerl <[email protected]> wrote:>
>
> Dontcha' just love un-do-it yourself projects ?
>
>
>
> > > --- On Sun, 2/8/09, fuzzball59 <[email protected]> wrote:
> > > From: fuzzball59 <[email protected]>
> > > Subject: [Nighthawk Lovers] Re: Hello from a new member, 1986 650SC
> owner.
>
> > Throttle cable  routing.> To: "Nighthawk Motorcycle Lovers!"
>
> > <[email protected]>
>
> > > Date: Sunday, February 8, 2009, 7:30 AM
>
> > > Thanks for your replies and advice, everyone. Problem is solved.
> > > Feeling kind of foolish about it too. But I'd rather share my
> > > knowledge than withhold my ignorance.
> > > The throttle/switch assembly has a raised tab that fits into a hole
> on
> > > the handlebar. If the tab doesn't engage the hole in the handle
> bar,
> > > when the throttle assembly is tightened to the handlebar, the
> > > resulting uneven pressure cants the throttle sleeve to the point that
> > > it binds on the handlebar. Elementary? It was this time around, but
> > > last August it really had me stumped.
> > > Anyway, now I'm moving on to the headlight, horn mounting, wire
> > > harness, brake-line junction, make-it all go back together when I
> > > wasn't the one that took it apart task.
>
> > > On Feb 6, 1:23 pm, Kyle Munz <[email protected]> wrote:>
> I'd
>
> > love you help, but I'm pretty sure the cables on my '83> 650
> aren't
> > > > running in their original path either. I don't have any
> binding
> > going
> > > on
> > > > though so possibly they're right. The only time I had the
> > throttle
> > > sticking
> > > > was when I replaced the grips, I put the right one too close to
> the
> > > controls
> > > > and it was rubbing. If you need new cables I got a new choke
> cable
>
> > > fromwww.motionpro.comandIseemto remember they had throttle cables
> too.
>
> > There> are a several pics of my bike on my blog
>
> > > athttp://munz.kicks-ass.net/nighthawk/. I don't remember any pics
> > showing
> > > the
>
> > > > routing but you're welcome to look.
>
> > > > -Kyle
>
> > > > On Fri, Feb 6, 2009 at 12:11 PM, fuzzball59
> > > <[email protected]> wrote:
>
> > > > > I sure could use some help---but let me start with a bit of
> > > > > background. I like to take older bikes and give them a new
> lease
> > on
> > > > > life. I love the older Hondas. I've worked on a 82
> Goldwing,
> > a 82
> > > > > Silverwing and my pride and joy a 1978 CB750 Four. Our
> short
> > riding
> > > > > season in Northern Michigan gives us plenty of shop time
> and
> > this is
> > > > > what I do to stay in motorcycle mode for our long cold
> winters.
>
> > > > > Last year I picked up an 86 650SC that the previous owner
> had
> > taken
> > > > > apart and then ran out of motivation and money. It's a
> very
> > cool
> > > bike
> > > > > and I'm looking forward to riding it this summer.
>
> > > > > Last year's work included new/old gas tank, new tires,
> new
> > clutch
> > > > > master and slave cylinder rebuild, new brake master
> cylinder
> > rebuild,
> > > > > new battery and new wiring harness. Yes, I'm deeply
> into
> > this
> > > bike.
> > > > > This years work is hopefully more focused on appearance
> issues,
> > other
> > > > > than the inevitable front fork seal replacement.
>
> > > > > My big problem now is that the throttle sticks---won't
> snap
> > > closed
> > > > > like it's supposed to. I did everything with the cables
> > > you're
> > > > > supposed to. Took it out of the housing, checked it for
> kinks,
> > > cleaned
> > > > > and lubed it, etc. I checked the return spring on the
> carburator
> > > bank:
> > > > > very strong closing action. Repeated installations and
> lubings
> > and
> > > > > cleanings and reassemblies would result in no
> change---still
> > > sticking.
> > > > > I started playing around and noticed that the position of
> the
> > > > > handlebars has alot to do with whether the throttle snaps
> back
> > closed
> > > > > or not. This leads me to be suspicious of my cable routing.
> You
> > must
> > > > > recall I received this bike with the carbs and cables in a
> box,
> > > > > therefore I'm not really sure exactly which way the
> cables
> > are
> > > > > supposed to snake around the frame. So there's my
> question:
> > Can
> > > anyone
> > > > > describe in great detail where exactly the throttle cables
> go on
> > > their
> > > > > way to the carbs? A description would be great. Photographs
> > would be
> > > > > awesome!
>
> > > > > Any help would be appreciated. I'm really
> "stuck"
> > on
> > > this problem and
> > > > > it's a pretty dangerous issue too!
>
> > > > > Cheers,
>
> > > > > Paul
> > > > > Sault Ste. Marie, Michigan
--~--~---------~--~----~------------~-------~--~----~
You received this message because you are subscribed to the Google Groups 
"Nighthawk Motorcycle Lovers!" group.
To post to this group, send email to [email protected]
To unsubscribe from this group, send email to 
[email protected]
For more options, visit this group at 
http://groups.google.com/group/nighthawk_lovers?hl=en
-~----------~----~----~----~------~----~------~--~---

Reply via email to