In a message dated 5/22/02 2:10:15 AM, [EMAIL PROTECTED] writes:

<<
My 9600/233 is missing one of the two screws that hold the rear hard drive 
carrier in place above the power supply. What kind of screw would I need to 
replace it?
>>

Although many Apple Certified techs will tell you that a PCI machine is a PCI 
machine is a PCI machine, and therefore the 6-32 Unified National Coarse 
(UNC) screw, as used on PCs, is correct, this is simply no so.

The correct screw is an M3.5-0.6, which is an obsolete size, usually only 
available from specialty screw manufacturers. Oh, and Apple ... although 
Apple techs will probably tell you to use 6-32 UNC.

The 8600/9600/G3 MT case makes extensive use of M3.5-0.6 screws.

In fact, these cases use M3.5-0.6 screws wherever a 6-32 UNC screw might 
otherwise be used.

Historically, Apple adopted M3.5-0.6 screws with the Mac 128, while M3.5-0.6 
screws were still being classified as a common fastener. But, by the time the 
NuBus Macs had appeared, the M3.5-0.6 screw was already obsolete. However, as 
there was no metric screw with the required shear strength, Apple continued 
to use this screw on all its models, just to keep them all metric.

You can easily make the mistake, as I did, of using ... on an Apple Certified 
tech's recommendation ... a common 6-32 UNC screw, but then your case is 
screwed (pun intended).


The easiest way to get M3.5-0.6 screws of the required length is to take a 
6-32 UNC screw of the closest corresponding length and rethread it using an 
M3-0.6 die, which is available from many industrial machinery suppliers [ * ] 
.

A 1/4" long 6-32 UNC screw is a perfect candidate for making replacements for 
most drive bracket/tray attachment screws for 8600/9600/G3 MTs.

A 5/8" long 6-32 UNC screw is a perfect candidate for making replacements for 
motherboard attachment screws for most Macs which utilize these screws (Mac 
II and later, but most particularly all PCI Macs).

[ * ] If you farkle-up your case by mistakenly using a 6-32 UNC screw where 
you shouldn't, you might be able to restore the threads using an M3.5-0.6 
tap, but these taps are very difficult to find, whereas M3.5-0.6 dies are 
pretty easy to find.


Peter.


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