I've spent some time looking at wheels/tyres and clearances, etc, so
for what it's worth:

1) The Focus wheels have a 52.5mm offset, as opposed to the 37mm or so
for the Fiesta/Escort. So you are nearer to a 15mm spacer, which will
make the bolts very long. Suggest that you look at different wheels,
with a better offset. Clearances for big wheels tyres are very
marginal, I've found, and starting with the wrong offset will not
help.

2) My 2+2 won't accept 7x15" rims on the front without 3mm spacers.
Ditto my coupe. That's with a 37mm offset, so add or subtract spacer
thickness accordingly. The first foul is on the track-rod end., but
the strut is pretty close. (check for brake hose fouling, too, as mine
were worn through the stainless braiding....!)

3) My 2+2 won't accept 7x15" rims on the back without 10mm spacers,
which then mean that the tyres hit the edge of the wheelarch (again
37mm offset). Full droop wasn't a problem, it was full compression,
where the N/S wheel tucks in and hits the shock absorber. HOWEVER, I
suspect the drilling for my panhard rod bracket on the shell, as the n/
s rear wheel is 10mm further inboard than the o/s when stood on the
wheels. The positions of the anti-roll bar brackets on the anti-roll
bar echo this, as the n/s is 10mm nearer the end of the bar than the o/
s.

4) I was advised that 195/45x15 tyres on 6.5x15" wheels were the
maximum that would fit the 2+2. I would suspect that to be the case.
Mine had 195/50x15 on 7x15" wheels and was fouling everywhere. The
fronts had 3mm spacers on, and I suspect that the rears also had them
on originally, but they had been left off at some point. The N/S rear
tyre had no lettering left on the inside, where it was eating its way
through the inner arch! Oh yes - mine was the factory demonstrator, as
still seen on the Quantum Heritage website. With the same wheels
fitted!

5) I now  have 185/55x14 on 6x14" wheels with a 38mm offset, and 3mm
spacers on the back, with no fouling issues. Hopefully, sorting out
the back end by moving the panhard rod mounting 5mm to the o/s will
get rid of the spacer issue.

6) The coupe has 185/60x14 on 6"x14" wheels with a 37mm offset.
Appears not to have a foul, but on heavy braking the front wheels come
back far enough to touch the wheelarch. That must be down to
compliance in the bushes, but it has just had an MoT, so they
shouldn't be that bad. There's 10mm or so of clearance when stood, so
make sure you have PLENTY of clearance. I may get a look at this over
the weekend. (185/60x14" is bigger in diameter than 195/50x15", by the
way)

7) I realised that it's not just the size of tyres, or the rim width
that is important, but also the combination of the two. With my 7"
rims the walls of the 195 tyres were pulled outwards more than they
would be on 6.5" or 6" rims. Therefore, I might have had more
clearance with the same tyres on narrower wheels. We are talking 5mm
or so clearances on the inside of the wheels, as I suspect you have
found, so small differences are important.

I have a spreadsheet that calculates the different rolling diameters
for wheel/tyre sizes if it's any use to you. I'll mail it if you like.

Hope the above is some use. Best of luck.

Dave.

On Nov 18, 8:31 pm, barnacle <[email protected]> wrote:
> Today's fun and games...
>
> In spite of yesterday's optimism, when we tightened up all the nuts
> and bolts on the front suspension, the wheels locked. Turned out to be
> a combination of things, but mostly the brake carriers wanted to be a
> part of the discs when the hub nuts were tightened up. That required
> some careful tickling of the hub and the carrier but that's now
> resolved. Fitting the wheels with the spacers - they're too thin to
> have hub centres - is a pain but we managed, and the Focus wheels self-
> centre on their cone washer bolts.
>
> At the back we discovered the panhard rod which controls the rear
> track was fractionally short; it meant the passenger rear wheel jammed
> against the trailing arm on full droop. This hadn't been an issue with
> the narrower tyres, but with 195s it's a problem (and possibly with
> the 185s I'm planning on using) so we fixed it by cutting the rod and
> TIG welding it back two(!) millimetres longer... Now it's clear, and
> using 185s will give another 5mm clearance all round.
>
> We've fitted the gearstick and cables; it takes quite a while to get a
> hole-saw through half an inch of fibreglass...
>
> And finally, we've made a test fit of the dashboard; the instruments
> will go in with a little persuasion but the steering wheel still has
> us scratching heads; it's the same length as the Ford item but starts
> three inches nearer. We thing we have a solution but will consider in
> daylight when we've had a chance to sleep on it.

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