Hi Jin

If you are going to Stoneligh, could you find me please and we can
discuss this further.
I have a couple of ideas but it is tricky to describe here, plus your
reactions might mean modifications to my thoughts.
I am there all day on Sunday

Eddie

On Apr 25, 12:13 pm, jin <[email protected]> wrote:
> Eddie, thank you very much for your long and informative reply and
> taking the time to offer advice not just on my issue but improving the
> car ingeneral.
>
> Jim is correct in identifying my source of concern in this area as
> being that of the front sill pockets, mine are not sealed at all since
> a previous owner had pulled them out to put some wiring in there, I
> will be making new panels tomorrow since these look a bit tatty and
> want to get some sort of resin / filler into the void to bring up the
> level to that of the drain hole in the A post, like Jim says I cant
> bear the thought of water contacting the sill.
>
> On that note its funny that you (Eddie) mention the sill structure in
> general as this is also an area of concern of mine, ive read the odd
> horror story on here about the sills filling with water so I want to
> be able to seal it off from the elements, at the moment water can get
> in through the filler neck and filler neck seal under the inner sill,
> the rear speaker mounts and the rear seatbelt reel holes, ok so its
> unlikely unless you get caught in a rainstorm badly or are very
> careless with the hosepipe, but I would like a foolproof solution (I
> need one loll).
>
> My desire is to mimic the aforementioned sealed pocket at the front
> but to the rear,  by building up the level of the lowest point of the
> rear sill cavity with low pressure  latex expanding foam, which I
> already have, and possibly fill the cavity to the side of the sill
> which forms part of the side profile with it too but im not sure yet,
> with the rear end filled in as high as possible (ive already put a
> captive plate with welded nuts on inside for the trailing arms) I
> could then coat over the surface with resin and blend it into the
> portion of the rear inner sill that is already glassed into the top of
> the sill then drill a drain hole to mirror that of the front sill
> pocket, this would stop any water leaking in and sitting in the base
> of the sill section (outside the steel sill beam) and running along
> the side of the beam causing it to rust and delaminate from the
> fibreglass outer skin. I understand it’s a risk and a big undertaking
> but I just don’t fancy having rusty sills that are irreplaceable
>
> Any thought much appreciated
>
> Regards
>
> On Apr 25, 12:22 am, Eddie <[email protected]> wrote:
>
>
>
> > Hi Jim
>
> > Ok, thanks for that. I just happen to have a spare 2+2 hanging around
> > in the garage, so I will take a close look at this tomorrow to see if
> > I can spot the problem.
>
> > Stand by, might have more questions yet.
>
> > Eddie
>
> > On Apr 24, 7:07 pm, Jim Hearne <[email protected]> wrote:
>
> > >   Hi Eddie,
> > > I'm sure Jin has the same problem as i've found on all 3 of the 2+2's
> > > i've worked on.
> > > The rubber compound sealing the "pocket" area behind the bottom of the
> > > door post isn't total and the water gets out of this area (where it
> > > supposed to sit as the drain hole is 3 or 4 cm above the bottom) and
> > > leaks out around the sill to body fibreglassing into the car.
> > > It probably gets into contact with the steel sill on the way so isn't a
> > > good thing.
> > > What Jim wants to do is as I've done before, fill up the pocket section
> > > with something (I've used potting compound as i had access to it from
> > > work) so the top surface is now level with the drain hole.
> > > This stops the water leaking out into the car and also stops a puddle of
> > > it sitting inside the car.
>
> > > Jim
>
> > > On 24/04/2011 09:06, Eddie wrote:
>
> > > > Hi Jin
>
> > > > I am glad I asked now, as I was expecting you to say that you had an
> > > > H4 with this type of problem.
>
> > > > Are you totally confident that the leak is through the door hinge
> > > > openings? Is there water down in the sill. Water may be collecting in
> > > > the sill. Put your hand through the openings in the kick panel and see
> > > > if you can find water.
>
> > > > Have you checked the heater matrix, also have you checked if water is
> > > > comming through the bonnett slam panel. Mastic around there helps, but
> > > > if water gets in through the join between the metal panel where the
> > > > latch is mounted on the bulkhead, it will end up in the front
> > > > footwells from the heater box.
>
> > > > You do not confirm if you have a soft top or hard top on when
> > > > cleaning. For soft top, inspect for how well it seals aginst glass and
> > > > body. Check for any damage to the roof especially around the front of
> > > > the hood where it butts up against the header rail. For Hard Top,
> > > > check the seals where the door glass shits against it and again check
> > > > the header rail join area.
>
> > > > It is a long shot, but check the windscreen seal, but in al honesty I
> > > > would be surprised if this was causing problems.
>
> > > > Check to see, if there are any drain holes under the sills and if they
> > > > are clear. ( I have just worked on an H4 that was leaking to find NO
> > > > drain holes in the ails at the front)
>
> > > > I would definately NOT recommend  filling the sills with anything, you
> > > > may cause more problems and it would be an extremely expensive
> > > > exercise to get whatever you put in there back out. You are also
> > > > right, that using to much resin can cause heat build up. Just to
> > > > clarify that for you, when I make a 2+2 bonett,  the exothermic heat
> > > > build up during the lay up process will make it hard to keep your hand
> > > > on the outside of the mould and that mould is approx 10mm thick. You
> > > > don't want that in the sill.
>
> > > > If you are still not sure what to do, contact me at Dynamic Mouldings
> > > > on01454 222 899and we can discuss it further, or bring it down and I
> > > > can take a look.
>
> > > > I will be at Stoneligh on the Sunday if you wish to show me the car
> > > > there.
>
> > > > Eddie
>
> > > > On Apr 24, 7:03 am, jin<[email protected]>  wrote:
> > > >> cheers mate, its a 2+2, i dont recall the chassis number but its from
> > > >> 1995
>
> > > >> cheers for any help
>
> > > >> On Apr 23, 11:17 pm, Eddie<[email protected]>  wrote:
>
> > > >>> Hi Jin
> > > >>> Can you tell me which Quantum you have please.
> > > >>> It might effect my reply to your problem
> > > >>> Thanks
> > > >>> Eddie
> > > >>> On Apr 23, 8:39 am, jin<[email protected]>  wrote:
> > > >>>> hi all, I need to do the modification to the front inner wing panel 
> > > >>>> to
> > > >>>> stop my footwalls filling with water when I wash the car, ive looked
> > > >>>> for potting compound but cant find any at a reasonable cost, I have
> > > >>>> found this stuff though
> > > >>>>http://cgi.ebay.co.uk/1Kg-General-Casting-Resin-Hardener-Syringe-/230...
> > > >>>> fibreglass casting resin, will it be safe to pour into the cavity
> > > >>>> below the front door hinges or will it react / swell / crack the grip
> > > >>>> from the inside?
> > > >>>> I think ive heard that putting too much resin onto fibreglass causes
> > > >>>> it to heat up and warp but im not sure if this is the same stuff?
> > > >>>> Any help much appreciated- Hide quoted text -
> > > >>> - Show quoted text -- Hide quoted text -
>
> > - Show quoted text -

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