The only Rivendell related example of this I'm aware of is the Nitto TFL threadless stem from around 2006.  Tigged, fillet brazed and lugged.

The TIG welding is at the back, where the clamp screw goes.  The other two are obvious.



On 03/23/2018 01:46 PM, Kainalu V. wrote:
"BUT....  When done, they will go to the expense and trouble of covering those tig welds with a fillet, making them both stronger and more beautiful than a lugged shell!" Is that in fact the case? Covering tig welds with a brass fillet? I assumed it would be more like a tigged front triangle with brass in the back. I know that some builders use electric welding of one type or another to tack tubes together before coming in with a torch an filleting it up, but that process is bemoaned by frame repair folks who'd rather deal with one type of mess to clean up at a time when dealing with a repair. Not that you'd ever need to, but maybe...
Not that it matters, 62 is a bit small for the likes of me
-Kai
BK NY

On Friday, March 23, 2018 at 1:06:19 PM UTC-4, iamkeith wrote:



    On Thursday, March 22, 2018 at 10:31:15 PM UTC-6, Dave Small wrote:

        I've been out on a 6-day tour and mostly offline, and got home
        today to the Blug and this 128-post (as I type) string.  I've
        just read through 'em all and Scott is the only one who's
        broached the thing I latched onto when I read the Blug:  What
        is a "combo tig-fillet BB shell?"  Does anyone know?  I'm as
        happy with fillet-brazed as I am with lugged, but I'm not
        enamored with TIG.



    Dave,

    I don't think there's any mystery here.  Sounds like the bb shell
    will be tigged in.  As others noted, this would eliminate having
    to have different castings for /each/ frame size.  Otherwise, each
    wheel size would have a different drop dimension and, even in
    frames with the same wheel size, proportional chainstay lengths
    would require the angle of the sockets to be different in to
    maintain that drop dimension.   And the downtube angles are
    different on each frame size anyway.

    It also allows them to ovalize or baseball-batt the bottom of the
    seat tube as the Blug description alludes to, and like the Roadini
    did.   I don't know enough to understand the benefit of that -
    whether it ends up being stronger by increasing weld length, or if
    it's easier because it eliminates some tricky copes, or both.  The
    rear dropouts are similar.

    BUT....  When done, they will go to the expense and trouble of
    covering those tig welds with a fillet, making them both stronger
    and more beautiful than a lugged shell!

    As I mentioned above, I can't imagine how this would yield a
    savings from a labor standpoint.  It requires more skill, multiple
    steps, and a third fabrication process.   So I assume that the
    main benefit is that it allows them to get a design to market
    sooner, with more design flexibility.

    The only downside I can see is that it would be hard to replace a
    damaged tube in the event of an accident. But how often does that
    happen in practice?   Rivendells are lifetime frames for most
    people, but I'm still guessing that replace-ability is usually
    more of a theoretical benefit.

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