Hi Mark,

It's my first time machineing PVC (or any plastics realy) but sharp tooling was 
fine, just to run it slow or it may melt!

I made the cap a push fit (it sits 5mm over the extended wheel hub) when 
everything's assembled I'll put a dab of silicone on it before tapping it on, 
they have to stay on and be removeable for maintenance.

I've currently got a 3/4" bore through my wheels, I have a stock of PTFE rod 
that I was going to make bushes between the fixed steel axle and the PVC wheel. 
Now I'm making my suspension arms and rods, I was wondering how the PVC would 
hold up running directly on the steel shaft? A dab of grease during assembly 
wouldn't hurt. 
My original plan was to use PTFE bushes, then if they are too soft to upgrade 
with bronze bushes, but if I increase my axle from 15mm to 3/4" and still get 
good life from the wheels I'll save time.

I hope the PVC will be strong enough, I haven't profiled the inside of the 
wheels, so the 'inside' wheel is a solid cylinder of PVC, so if the outer 
'pretty' wheel flexes the inner shouldn't.

Phil.


-----Original Message-----

Looks nice Phyl.
PVC is good stuff to machine.
I used UHMW Polyetheline because its cheeper, but it is very "stringy"
to cut on a lathe.
Axle cap looks classey.
How does the axle cap stay on?

Mark

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