RE: Electric strength test

2003-06-12 Thread Cheng-Wee Lai

The duration of test should not relate with derating of test voltage.

The purpose of dielectric test is to check for any insulation breakdown.
Like for production line test, it is allow to reduce the test duration to
1s, but it test at the same voltage as in 1 minute test

Cheng-Wee Lai


From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of Miguel Abrahams
Sent: Thursday, June 12, 2003 9:01 AM
To: 'emc-p...@majordomo.ieee.org'
Subject: Electric strength test



I am looking for any technical information relating the voltage level and
the applied time of the test signal in an electric strenght test.
I want to find out how a dielectric test carried out at 2500Vac applied for
5 minutes compares to one carried out at 3000Vac applied for 1 minute.

Thanks,

Miguel Abrahams
CAE Inc.





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Re: electric strength test

2002-09-04 Thread John Woodgate

I read in !emc-pstc that Gregg Kervill gr...@test4safety.com wrote (in
002b01c25428$4985b680$7100a8c0@MENHADEN) about 'electric strength
test' on Wed, 4 Sep 2002:

This would suggest that it would be better to
double/reinforce insulate the mains against
earth, in which case SELV could be earthed.
Insulation is good and can (if one is careful not to compromise its
integrity - e.g. a detached wire/connector, reduced insulation)  simplify
the equipment construction.

You almost re-invented PELV - Protected Extra-Low Voltage, IMHO a much
more sensible concept than 'true SELV'. PELV is double-insulated from
hazardous voltages, and earthed as well.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!

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RE: electric strength test

2002-09-04 Thread Gregg Kervill



-Original Message-
From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of Rich Nute
Sent: Tuesday, September 03, 2002 7:31 PM
To: soundsu...@aol.com
Cc: Product Safety Technical Committee
Subject: Re: electric strength test





Hi Greg:


Why does True SELV require basic insulation
between SELV and earth?

What is the hazardous voltage source, and what
is the current path through the body if that
basic insulation should fail?



   I believe (and I could be wrong) that it's a philosophy of keeping SELV
   intact under single fault conditions.   If there's a single fault
bridging
   mains and earth, then an SELV circuit is exposed to mains voltage unless
   there is basic insulation protecting it.  Since it is estamited that
close to
   50% of the homes in the US have improperly grounded outlets, the earth
   connection itself is not taken into consideration as a reliable means of
   protection.  In other words, for the purposes of the standard, an open
earth
   connection is not considered a fault.

Thanks for the explanation.

One implication of this explanation is that
an open earth connection is not a fault
condition, but a normal condition.  (Failure
of basic insulation is the fault condition.)

No I think not -
1) Standards are not designed on the premise that they will not be obeyed.
2) Please remember that Earth Leakage current is limited so that it will not
be a hazardous source in the event of failure of Safety Earth Ground.
3) Remember also that SELV may reach an upper limit of 120Volts (for a
limited time) under single fault conditions - therefore the insulation
between SELV and ground must be adequate to prevent breakdown and
(potential) sustained fault currents.



This would suggest that it would be better to
double/reinforce insulate the mains against
earth, in which case SELV could be earthed.
Insulation is good and can (if one is careful not to compromise its
integrity - e.g. a detached wire/connector, reduced insulation)  simplify
the equipment construction.

Please refer to Conformity August Show Issue p 38.



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Re: electric strength test

2002-09-04 Thread Rich Nute





Hi Greg:


Why does True SELV require basic insulation
between SELV and earth?

What is the hazardous voltage source, and what
is the current path through the body if that 
basic insulation should fail?


   
   I believe (and I could be wrong) that it's a philosophy of keeping SELV 
   intact under single fault conditions.   If there's a single fault bridging 
   mains and earth, then an SELV circuit is exposed to mains voltage unless 
   there is basic insulation protecting it.  Since it is estamited that close 
 to 
   50% of the homes in the US have improperly grounded outlets, the earth 
   connection itself is not taken into consideration as a reliable means of 
   protection.  In other words, for the purposes of the standard, an open 
 earth 
   connection is not considered a fault.

Thanks for the explanation.  

One implication of this explanation is that
an open earth connection is not a fault 
condition, but a normal condition.  (Failure
of basic insulation is the fault condition.)

This would suggest that it would be better to
double/reinforce insulate the mains against
earth, in which case SELV could be earthed.

(This also solves the problem of accessible
earthed parts becoming live when used on a
system with no earthing connection.)

But, unfortunately, the requirement remains
that true SELV cannot be connected to earth,
and must have basic insulation between it and
earth.


Best regards,
Rich









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Re: electric strength test

2002-08-25 Thread T.Sato

On Sat, 24 Aug 2002 12:43:43 EDT,
  soundsu...@aol.com wrote:

  Why does True SELV require basic insulation
  between SELV and earth?
  
  What is the hazardous voltage source, and what
  is the current path through the body if that 
  basic insulation should fail?
 
 I believe (and I could be wrong) that it's a philosophy of keeping SELV 
 intact under single fault conditions.   If there's a single fault bridging 
 mains and earth, then an SELV circuit is exposed to mains voltage unless 
 there is basic insulation protecting it.  Since it is estamited that close to 
 50% of the homes in the US have improperly grounded outlets, the earth 
 connection itself is not taken into consideration as a reliable means of 
 protection.  In other words, for the purposes of the standard, an open earth 
 connection is not considered a fault.

In such situation, I think touching the earthed enclosure can
cause electric shock anyway, and insulating SELV circuit from the
earth may not help much.

What I guess is:  if a SELV circuit is earthed, touching the other
point of the SELV circuit will close the loop and the SELV circuit
can draw current through the human body - I think (only a guess and
I could be wrong) the committee might want to avoid such situation
by requring basic insulation.

Regards,
Tom

--
Tomonori Sato  vef00...@nifty.ne.jp
URL: http://member.nifty.ne.jp/tsato/

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Re: electric strength test

2002-08-24 Thread SOUNDSURFR
In a message dated 8/24/02 2:08:10 AM Eastern Daylight Time, 
j...@jmwa.demon.co.uk writes:


 Why does True SELV require basic insulation
 between SELV and earth?
 
 What is the hazardous voltage source, and what
 is the current path through the body if that 
 basic insulation should fail?
 
 

I believe (and I could be wrong) that it's a philosophy of keeping SELV 
intact under single fault conditions.   If there's a single fault bridging 
mains and earth, then an SELV circuit is exposed to mains voltage unless 
there is basic insulation protecting it.  Since it is estamited that close to 
50% of the homes in the US have improperly grounded outlets, the earth 
connection itself is not taken into consideration as a reliable means of 
protection.  In other words, for the purposes of the standard, an open earth 
connection is not considered a fault.



Greg Galluccio
www.productapprovals.com 


A HREF=www.soundsurfr.comwww.soundsurfr.com/A
A HREF=www.artistlaunch.com/soundsurfrSoundsurfr At ArtistLaunch/A  
A HREF=http://www.artistlaunch.com/twominds;Two Minds At Artistlaunch/A 
A HREF=http://www.mp3.com/soundsurfr;Soundsurfr At MP3.com/A 


Re: electric strength test

2002-08-24 Thread John Woodgate

I read in !emc-pstc that Rich Nute ri...@sdd.hp.com wrote (in
200208232012.naa27...@epgc264.sdd.hp.com) about 'electric strength
test' on Fri, 23 Aug 2002:



Hi John:


   True SELV . requires double or reinforced insulation from hazardous
   live parts/parts at hazardous voltages [different expressions used for
   the same things] and basic insulation from earth. '950 SELV' allows SELV
   circuits to be earthed (see 2.2.3.3 of IEC60950:1999 or EN60950:2000 or
   of IEC/EN 60950-1).

Why does True SELV require basic insulation
between SELV and earth?

What is the hazardous voltage source, and what
is the current path through the body if that 
basic insulation should fail?

This is a question that has bothered me for a
number of years.


[AOL] Me too [/aol]

You would have to ask the people who originated SELV.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!

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Re: electric strength test

2002-08-23 Thread Rich Nute




Hi John:


   True SELV . requires double or reinforced insulation from hazardous
   live parts/parts at hazardous voltages [different expressions used for
   the same things] and basic insulation from earth. '950 SELV' allows SELV
   circuits to be earthed (see 2.2.3.3 of IEC60950:1999 or EN60950:2000 or
   of IEC/EN 60950-1).

Why does True SELV require basic insulation
between SELV and earth?

What is the hazardous voltage source, and what
is the current path through the body if that 
basic insulation should fail?

This is a question that has bothered me for a
number of years.


Thanks, and best regards,
Rich




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Re: electric strength test

2002-08-23 Thread Richard Meyette


Group,

In Annex ZB to EN 60950:2000, under Clause 1.7.2, Norway has a marking 
requirement for
Class I, Type A pluggable equipment (intended for connection of other 
equipment) where the
safety relies on the connection to protective earth.  The marking must 
state that the equipment
is required to be connected to an earthed mains socket-outlet.  Sweden has 
a similar marking

requirement under the same clause.

If my interpretation is correct, a manufacturer can ship Class 1 ITE 
products into Norway
with only basic insulation from primary to earth ground with this marking, 
and that they would
need to rely on the customer to properly ground the outlets at the 
installation site.


Is this a valid assumption for equipment intended to be installed in 
telecom locations?


What is not clear to me also , is whether these markings can be provided in 
the installation manual

or if it is required to be marked on the equipment.

Regards,

Richard A Meyette, PE
meye...@pacbell.net






At 09:37 PM 8/22/02 +0100, you wrote:


I read in !emc-pstc that Tyra, John john_t...@bose.com wrote (in
418fbd441c22d5118d860003470d43160543e...@cupid.bose.com) about
'electric strength test' on Thu, 22 Aug 2002:
If you plan on selling in
this region you should check all of the National deviations and maybe
contact DEMKO (part of UL now) to see if this is still required for the
Nordic countries

It applies only to Norway.
--
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk
Interested in professional sound reinforcement and distribution? Then go to
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!

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Re: electric strength test

2002-08-23 Thread John Woodgate

I read in !emc-pstc that Rich Nute ri...@sdd.hp.com wrote (in
200208222310.qaa20...@epgc264.sdd.hp.com) about 'electric strength
test' on Thu, 22 Aug 2002:
   That depends on which variety of SELV you mean. True SELV, as opposed to
   '950 SELV', requires double or reinforced insulation from earth

Why?

'No reason, it's company policy.'

Seriously, though, what I wrote is not correct. I originally wrote a
much longer sentence that I then tried to cut down and in doing so,
preserved unmatched pieces. 

True SELV . requires double or reinforced insulation from hazardous
live parts/parts at hazardous voltages [different expressions used for
the same things] and basic insulation from earth. '950 SELV' allows SELV
circuits to be earthed (see 2.2.3.3 of IEC60950:1999 or EN60950:2000 or
of IEC/EN 60950-1).
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!

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Re: electric strength test

2002-08-23 Thread T.Sato

On Thu, 22 Aug 2002 21:42:34 +0100,
  John Woodgate j...@jmwa.demon.co.uk wrote:

 Pri to true SELV secondary doesn't pose a problem. The chassis is
 irrelevant. For '950 SELV', there is no requirement for a pri-sec test
 at any voltage above that for pri-chassis.

Really?
I thought primary - earthed chassis (Brian didn't said that the
chassis is earthed, but I guess so) can have basic insulation,
but primary - SELV should have double or reinforced insulation
unless it is protected with other method such as earthed screen
or protective bonding.


On Thu, 22 Aug 2002 06:57:25 -0700,
  Brian O'Connell boconn...@t-yuden.com wrote:

 to avoid damage to components or insulation which are not involved in the
 test, disconnection of ICs or the like and the use of equipotential bonding
 are permitted.
 
 For Pri/Sec testing, the screw connecting the Y-caps to the chassis is
 removed, insulation is inserted between the screw insert and chassis.

The clause said that components which are NOT INVOLVED in the test
may be disconnected, but it seems the Y-caps ARE involved in the test.
Isn't it?

Regards,
Tom

--
Tomonori Sato  vef00...@nifty.ne.jp
URL: http://member.nifty.ne.jp/tsato/

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Re: electric strength test

2002-08-23 Thread Rich Nute




Hi John:


   That depends on which variety of SELV you mean. True SELV, as opposed to
   '950 SELV', requires double or reinforced insulation from earth

Why?


Best regards,
Rich




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Re: electric strength test

2002-08-23 Thread Rich Nute




Hi John:


   Y-caps have enough margin to easily withstand 
   the 4300 V dc without damage.  
   
   Without immediate failure, no doubt. But such a huge overstress may
   cause latent damage that later results in failure, and, since IEC 60384
   doesn't call for such an over-voltage test, the failure might not be a
   fail-safe failure.

According to my copy of 384 (1996), a Y1
cap is proof-tested at 4000 V ac.

4300 V dc should not be a problem.

However, a Y2 cap is proof-tested at 
1500 V ac, and this might be a problem
just as you suggest.

Note that I suggested this overvoltage
not as a production test, but as a type
test during product evaluation -- to
learn the weakest point in the insulation
system.  If the cap should fail, then you
know that the cap is the weakest part.

I then remove the cap, and repeat the
test to determine the next weakest link.

Knowing the weakest link in an insulation
system can be quite valuable when a 
production problem arises.


Best regards,
Rich



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Re: electric strength test

2002-08-22 Thread Rich Nute




Hi Brian:


   What I've always wondered about, at least for class 1 construction, is just
   what is really being tested by the pri/sec hi-pot, when the customer chooses
   to ground the power supply's return. 

(These comments presume the secondary is SELV.)

When you use a ground for safety purposes, the
ground circuit must be capable of carrying the
fault current.  (This construction is called
bonding.)

Typically, the construction of the secondary
ground circuit does not meet the requirements
of bonding.  Consequently, the ground cannot
be relied upon for safety.

Therefore, pri-sec insulation must be double/
reinforced.

So, the pri-gnd insulation is basic and is
backed up by grounded/bonded parts.  And, the
pri-sec insulation is basic backed up by 
supplementary (or is reinforced).

(Most switching-mode transformers don't use a
grounded shield between pri-sec as this 
reduces coupling and does other things that
reduce the effectiveness of the transformer.
Therefore most switching-mode transformers
use double or reinforced insulation between
pri-sec.)

By the way, another reason for not using the
secondary ground for safety is that the sec
winding may not be capable of carrying the 
fault current, and will open.  The problem is 
that fault current is passing through the part 
of the winding that is grounded, that part of 
the winding opens, and the high side of the 
SELV secondary is now connected to primary.

   Also,as some of our output-to-chassis Y caps are just 100V decouple caps,
   and because SELV to P.E. spacing and insulation requirements would never
   withstand reinforced test levels, how does the end-use installation ever get
   pri/sec hi-pot to pass without removing the unit from the chassis?

There is no requirement for SELV-to-PE spacings 
and insulation.  After all, both the SELV and 
the PE are accessible parts and need not have
any safety insulation or spacings between them.

If your SELV is floating, then the pri-sec hi-pot
test is simply pri-sec.  No connection to chassis
or ground.  This will, however, damage your sec
decoupling caps because there will be a capacitive
voltage divider from primary to Y-cap to chassis
to decoupler cap to sec.  To prevent overvoltage
of the decoupler, either short it out or open it.


Best regards,
Rich




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Re: electric strength test

2002-08-22 Thread John Woodgate

I read in !emc-pstc that Brian O'Connell boconn...@t-yuden.com wrote
(in f7e9180f6f7f5840858d3db815e4f7ad1f2...@cms21.t-yuden.com) about
'electric strength test' on Thu, 22 Aug 2002:
Also,as some of our output-to-chassis Y caps are just 100V decouple caps,

Y-caps are specifically for connection between mains conductors and
earth/ground. No others should be called 'Y-caps'.

and because SELV to P.E. spacing and insulation requirements would never
withstand reinforced test levels,

That depends on which variety of SELV you mean. True SELV, as opposed to
'950 SELV', requires double or reinforced insulation from earth

 how does the end-use installation ever get
pri/sec hi-pot to pass without removing the unit from the chassis?

Pri to true SELV secondary doesn't pose a problem. The chassis is
irrelevant. For '950 SELV', there is no requirement for a pri-sec test
at any voltage above that for pri-chassis.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!

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Re: electric strength test

2002-08-22 Thread John Woodgate

I read in !emc-pstc that Tyra, John john_t...@bose.com wrote (in
418fbd441c22d5118d860003470d43160543e...@cupid.bose.com) about
'electric strength test' on Thu, 22 Aug 2002:
If you plan on selling in
this region you should check all of the National deviations and maybe
contact DEMKO (part of UL now) to see if this is still required for the
Nordic countries

It applies only to Norway. 
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!

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Re: electric strength test

2002-08-22 Thread John Woodgate

I read in !emc-pstc that Peter Merguerian pmerguer...@itl.co.il wrote
(in 2D1037012914D4118DB8204C4F4F50203DD9CC@ITLLTD01) about 'electric
strength test' on Thu, 22 Aug 2002:
You may come across some distributors in Norway asking for DI or RI
between PRI-EARTH, even for Class 1 power supplies.

That's because Norway uses the 'IT' power distribution system, where
neither mains conductor is earthed directly, but one is earthed through
a quite high impedance to prevent common-mode charge build-up.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!

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Re: electric strength test

2002-08-22 Thread John Woodgate

I read in !emc-pstc that Rich Nute ri...@sdd.hp.com wrote (in
200208221745.kaa19...@epgc264.sdd.hp.com) about 'electric strength
test' on Thu, 22 Aug 2002:

Y-caps have enough margin to easily withstand 
the 4300 V dc without damage.  

Without immediate failure, no doubt. But such a huge overstress may
cause latent damage that later results in failure, and, since IEC 60384
doesn't call for such an over-voltage test, the failure might not be a
fail-safe failure.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!

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RE: electric strength test

2002-08-22 Thread Peter Tarver

Brian -

From what I can glean from your message, the equipment is
Class 1, but the secondaries do not rely on earthing for
SELV reliability (hence, the Reinforced Insulation EST
value). However, there appears to be some functional
earthing of secondary circuits or there would be no problems
for your Y caps.

If the above is true, the Y caps must provide Reinforced
insulation.  Alternatively, there are allowances for two Y
caps in series you might be able to exploit (see 1.5.7.1).

If the above is not true, in that earthing of secondary
circuits is necessary to maintain compliance with SELV
requirements, you should not need to perform an EST at
Reinforced values.  Basic Insulation will do, eliminating
issue for the Y caps.

Irrespective of these alternatives, the implication of only
needing Basic Insulation for the Y cap and Reinforced
Insulation for the purposes of your primary to secondary EST
is that you should be able to completely disconnect the Y
cap and leave it dangling, without connecting the Y cap at
all.

Challenge the test house engineer for a solid engineering
rationale.


Regards,

Peter L. Tarver, PE
Product Safety Manager
Sanmina-SCI Homologation Services
San Jose, CA
peter.tar...@sanmina-sci.com


 -Original Message-
 From: owner-emc-p...@majordomo.ieee.org
 [mailto:owner-emc-p...@majordomo.ieee.org]On
 Behalf Of Brian O'Connell
 Sent: Thursday, August 22, 2002 6:57 AM
 To: emc-p...@majordomo.ieee.org
 Subject: electric strength test



 Good People of PSTC:

 I am attempting to comply with both the letter
 and spirit of 60950:2000, cl
 5.2. Note that 5.2.2 allows for separate testing,
 according the type of
 insulation required. When testing a (class 1)
 power supply, the withstand
 level for primary to chassis is Basic; and for
 primary to secondary is
 Reinforced. Typically, I will apply approx
 2500vdc for Basic and 4300vdc for
 reinforced. But to pass primary to secondary
 test, 60950 says that I can
 allow for following:

 care is taken that the voltage applied to the
 reinforced insulation does
 not overstress basic

 Also

 to avoid damage to components or insulation
 which are not involved in the
 test, disconnection of ICs or the like and the
 use of equipotential bonding
 are permitted.

 For Pri/Sec testing, the screw connecting the
 Y-caps to the chassis is
 removed, insulation is inserted between the screw
 insert and chassis.

 A (new) agency engineer says that inserting a
 piece of insulator defeats the
 purpose of the test. For class 1 construction, it
 is just not possible for
 me to pass 4300vdc test levels without inserting
 my little piece of valox,
 unless I physically remove all Y-caps (and the
 unit will not operate
 reliably with y-caps). I have inspected units
 from several other companies
 and have determined that it was not possible to
 have ever passed pri-sec
 test levels without isolating these circuits.

 What test technique generally accepted by your
 agency engineers? TIA.

 R/S,
 Brian O'Connell
 Taiyo Yuden (USA), Inc.


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RE: electric strength test

2002-08-22 Thread Brian O'Connell

Some very useful replies from all.

What I've always wondered about, at least for class 1 construction, is just
what is really being tested by the pri/sec hi-pot, when the customer chooses
to ground the power supply's return. 

Also,as some of our output-to-chassis Y caps are just 100V decouple caps,
and because SELV to P.E. spacing and insulation requirements would never
withstand reinforced test levels, how does the end-use installation ever get
pri/sec hi-pot to pass without removing the unit from the chassis?

R/S,
Brian

-Original Message-
From: Tyra, John [mailto:john_t...@bose.com]
Sent: Thursday, August 22, 2002 12:02 PM
To: 'Peter Merguerian'; 'Brian O'Connell'; emc-p...@majordomo.ieee.org
Subject: RE: electric strength test


I agree with Peter, per the standard, and most IEC product standards, you
need two levels of protection from electric shock. In your case the y-caps
provide one level (basic insulation) and the earth connection provides the
second. As long as your earth path, between primary and secondary (I am
assuming your secondary is connected or coupled to earth), will pass the
Earth continuity test then it is unreasonable for the agency engineer to
enforce reinforced dielectric requirements on the basic insulation Y-caps
and you should be allowed to lift them during the test. You need to politely
ask him to check with his superior on this one!

I have not worked with 950 in many years now but I do remember that the
Nordic agencies were requiring reinforced spacing and insulation between
primary and earth for the reasons Peter cited. If you plan on selling in
this region you should check all of the National deviations and maybe
contact DEMKO (part of UL now) to see if this is still required for the
Nordic countries

-Original Message-
From: Peter Merguerian [mailto:pmerguer...@itl.co.il]
Sent: Thursday, August 22, 2002 1:09 PM
To: 'Brian O'Connell'; emc-p...@majordomo.ieee.org
Subject: RE: electric strength test



Brian,

Your interpretation of the standard and application of the test between
pri-sec is acceptable. You need to speak to a higher level person in the
agency who is an expert!

Please be advised that some countries do not have a reliable earthing
system. Many end-product manufacturers design their equipment such that the
power supply has double insulation or reinforced insulation between
pri-earth. Norway is a good example. 
You may come across some distributors in Norway asking for DI or RI between
pri-sec, even for Class 1 power supplies.

Good luck at the agency!

This e-mail message may contain privileged or confidential information. If
you are not the intended recipient, you may not disclose, use, disseminate,
distribute, copy or rely upon this message or attachment in any way. If you
received this e-mail message in error, please return by forwarding the
message and its attachments to the sender.



PETER S. MERGUERIAN
Technical Director
I.T.L. (Product Testing) Ltd.
26 Hacharoshet St., POB 211
Or Yehuda 60251, Israel
Tel: + 972-(0)3-5339022  Fax: + 972-(0)3-5339019
Mobile: + 972-(0)54-838175
http://www.itl.co.il
http://www.i-spec.com





-Original Message-
From: Brian O'Connell [mailto:boconn...@t-yuden.com]
Sent: Thursday, August 22, 2002 3:57 PM
To: emc-p...@majordomo.ieee.org
Subject: electric strength test



---
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Technical Committee emc-pstc discussion list.

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RE: electric strength test

2002-08-22 Thread Tyra, John

I agree with Peter, per the standard, and most IEC product standards, you
need two levels of protection from electric shock. In your case the y-caps
provide one level (basic insulation) and the earth connection provides the
second. As long as your earth path, between primary and secondary (I am
assuming your secondary is connected or coupled to earth), will pass the
Earth continuity test then it is unreasonable for the agency engineer to
enforce reinforced dielectric requirements on the basic insulation Y-caps
and you should be allowed to lift them during the test. You need to politely
ask him to check with his superior on this one!

I have not worked with 950 in many years now but I do remember that the
Nordic agencies were requiring reinforced spacing and insulation between
primary and earth for the reasons Peter cited. If you plan on selling in
this region you should check all of the National deviations and maybe
contact DEMKO (part of UL now) to see if this is still required for the
Nordic countries

-Original Message-
From: Peter Merguerian [mailto:pmerguer...@itl.co.il]
Sent: Thursday, August 22, 2002 1:09 PM
To: 'Brian O'Connell'; emc-p...@majordomo.ieee.org
Subject: RE: electric strength test



Brian,

Your interpretation of the standard and application of the test between
pri-sec is acceptable. You need to speak to a higher level person in the
agency who is an expert!

Please be advised that some countries do not have a reliable earthing
system. Many end-product manufacturers design their equipment such that the
power supply has double insulation or reinforced insulation between
pri-earth. Norway is a good example. 
You may come across some distributors in Norway asking for DI or RI between
pri-sec, even for Class 1 power supplies.

Good luck at the agency!

This e-mail message may contain privileged or confidential information. If
you are not the intended recipient, you may not disclose, use, disseminate,
distribute, copy or rely upon this message or attachment in any way. If you
received this e-mail message in error, please return by forwarding the
message and its attachments to the sender.



PETER S. MERGUERIAN
Technical Director
I.T.L. (Product Testing) Ltd.
26 Hacharoshet St., POB 211
Or Yehuda 60251, Israel
Tel: + 972-(0)3-5339022  Fax: + 972-(0)3-5339019
Mobile: + 972-(0)54-838175
http://www.itl.co.il
http://www.i-spec.com





-Original Message-
From: Brian O'Connell [mailto:boconn...@t-yuden.com]
Sent: Thursday, August 22, 2002 3:57 PM
To: emc-p...@majordomo.ieee.org
Subject: electric strength test



Good People of PSTC:

I am attempting to comply with both the letter and spirit of 60950:2000, cl
5.2. Note that 5.2.2 allows for separate testing, according the type of
insulation required. When testing a (class 1) power supply, the withstand
level for primary to chassis is Basic; and for primary to secondary is
Reinforced. Typically, I will apply approx 2500vdc for Basic and 4300vdc for
reinforced. But to pass primary to secondary test, 60950 says that I can
allow for following: 

care is taken that the voltage applied to the reinforced insulation does
not overstress basic 

Also

to avoid damage to components or insulation which are not involved in the
test, disconnection of ICs or the like and the use of equipotential bonding
are permitted.

For Pri/Sec testing, the screw connecting the Y-caps to the chassis is
removed, insulation is inserted between the screw insert and chassis.

A (new) agency engineer says that inserting a piece of insulator defeats the
purpose of the test. For class 1 construction, it is just not possible for
me to pass 4300vdc test levels without inserting my little piece of valox,
unless I physically remove all Y-caps (and the unit will not operate
reliably with y-caps). I have inspected units from several other companies
and have determined that it was not possible to have ever passed pri-sec
test levels without isolating these circuits.

What test technique generally accepted by your agency engineers? TIA.

R/S,
Brian O'Connell
Taiyo Yuden (USA), Inc.


---
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RE: electric strength test

2002-08-22 Thread Peter Merguerian

 Brian,

Correction:

You may come across some distributors in Norway asking for DI or RI
between PRI-EARTH, even for Class 1 power supplies.


-Original Message-
From: Peter Merguerian
To: 'Brian O'Connell'; emc-p...@majordomo.ieee.org
Sent: 8/22/02 7:09 PM
Subject: RE: electric strength test


Brian,

Your interpretation of the standard and application of the test between
pri-sec is acceptable. You need to speak to a higher level person in the
agency who is an expert!

Please be advised that some countries do not have a reliable earthing
system. Many end-product manufacturers design their equipment such that
the
power supply has double insulation or reinforced insulation between
pri-earth. Norway is a good example. 
You may come across some distributors in Norway asking for DI or RI
between
pri-sec, even for Class 1 power supplies.

Good luck at the agency!

This e-mail message may contain privileged or confidential information.
If
you are not the intended recipient, you may not disclose, use,
disseminate,
distribute, copy or rely upon this message or attachment in any way. If
you
received this e-mail message in error, please return by forwarding the
message and its attachments to the sender.



PETER S. MERGUERIAN
Technical Director
I.T.L. (Product Testing) Ltd.
26 Hacharoshet St., POB 211
Or Yehuda 60251, Israel
Tel: + 972-(0)3-5339022  Fax: + 972-(0)3-5339019
Mobile: + 972-(0)54-838175
http://www.itl.co.il
http://www.i-spec.com





-Original Message-
From: Brian O'Connell [mailto:boconn...@t-yuden.com]
Sent: Thursday, August 22, 2002 3:57 PM
To: emc-p...@majordomo.ieee.org
Subject: electric strength test



Good People of PSTC:

I am attempting to comply with both the letter and spirit of 60950:2000,
cl
5.2. Note that 5.2.2 allows for separate testing, according the type of
insulation required. When testing a (class 1) power supply, the
withstand
level for primary to chassis is Basic; and for primary to secondary is
Reinforced. Typically, I will apply approx 2500vdc for Basic and 4300vdc
for
reinforced. But to pass primary to secondary test, 60950 says that I can
allow for following: 

care is taken that the voltage applied to the reinforced insulation
does
not overstress basic 

Also

to avoid damage to components or insulation which are not involved in
the
test, disconnection of ICs or the like and the use of equipotential
bonding
are permitted.

For Pri/Sec testing, the screw connecting the Y-caps to the chassis is
removed, insulation is inserted between the screw insert and chassis.

A (new) agency engineer says that inserting a piece of insulator defeats
the
purpose of the test. For class 1 construction, it is just not possible
for
me to pass 4300vdc test levels without inserting my little piece of
valox,
unless I physically remove all Y-caps (and the unit will not operate
reliably with y-caps). I have inspected units from several other
companies
and have determined that it was not possible to have ever passed pri-sec
test levels without isolating these circuits.

What test technique generally accepted by your agency engineers? TIA.

R/S,
Brian O'Connell
Taiyo Yuden (USA), Inc.


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Re: electric strength test

2002-08-22 Thread Rich Nute





Hi Brian:


   I am attempting to comply with both the letter and spirit of 60950:2000, cl
   5.2. Note that 5.2.2 allows for separate testing, according the type of
   insulation required. When testing a (class 1) power supply, the withstand
   level for primary to chassis is Basic; and for primary to secondary is
   Reinforced. Typically, I will apply approx 2500vdc for Basic and 4300vdc for
   reinforced. But to pass primary to secondary test, 60950 says that I can
   allow for following: 
   
   care is taken that the voltage applied to the reinforced insulation does
   not overstress basic 

Good requirement and good advice.  But, very 
difficult to apply in practice.

   Also
   
   to avoid damage to components or insulation which are not involved in the
   test, disconnection of ICs or the like and the use of equipotential bonding
   are permitted.

Again, good advice but very difficult to apply
in practice.

   For Pri/Sec testing, the screw connecting the Y-caps to the chassis is
   removed, insulation is inserted between the screw insert and chassis.

Well... I would just lift the cap and let it
hang in air for the test.  

Inserting solid insulation between the Y-cap 
terminal and the chassis means that you must 
also consider:

the creepage and clearance around the solid
insulation, and 

that most of the hi-pot voltage will appear 
across the solid insulation.  

   A (new) agency engineer says that inserting a piece of insulator defeats the
   purpose of the test. For class 1 construction, it is just not possible for
   me to pass 4300vdc test levels without inserting my little piece of valox,
   unless I physically remove all Y-caps (and the unit will not operate
   reliably with y-caps). I have inspected units from several other companies
   and have determined that it was not possible to have ever passed pri-sec
   test levels without isolating these circuits.

Inserting the solid insulator DOES NOT defeat 
the purpose of the test.  While it is true that
the inserted solid insulation gets tested in
parallel with the pri-sec reinforced insulation,
the test results apply to the pri-sec insulation.
If a failure should occur, then it would be 
necessary to sort out whether the failure was
your inserted solid insulation or the pri-sec
insulation.

If your secondary is not grounded, then you can
open the protective ground and test pri-sec
without lifting the Y-cap.  (Put the unit on an
insulating surface, and be careful not to touch 
the unit during this test!)

Our products are designed in the same way.  We
don't lift the Y-caps or anything else when we
hi-pot pri-sec (secondary is functionally grounded).  
Y-caps have enough margin to easily withstand 
the 4300 V dc without damage.  In other words, 
our pri-gnd meets 4300 V dc.

In general, solid insulations have electric
strengths in the neighborhood of 10 kV or more.  
The required spacings have electric strengths 
in the neighborhood of 5 kV.  Y-cap electric
strength usually is greater than the lead
spacing.

You should expect a system electric strength
approaching 5 kV rms.

During design, we always hi-pot test to failure
or max voltage of the hi-pot tester, whichever
is lower.  In our designs, the weakest point 
(4500-5000 V rms) in the power supply is the pwb 
terminals of the Y-cap on the back side of the 
board (where the sharp points are located).

The hi-pot test is a pass-fail test, and gives
no data.  Hi-pot to failure identifies and 
measures the weakest link.  This is useful data
for future evaluation of production-line hi-pot
failures.


Good luck, and best regards,
Rich



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RE: electric strength test

2002-08-22 Thread Peter Merguerian

Brian,

Your interpretation of the standard and application of the test between
pri-sec is acceptable. You need to speak to a higher level person in the
agency who is an expert!

Please be advised that some countries do not have a reliable earthing
system. Many end-product manufacturers design their equipment such that the
power supply has double insulation or reinforced insulation between
pri-earth. Norway is a good example. 
You may come across some distributors in Norway asking for DI or RI between
pri-sec, even for Class 1 power supplies.

Good luck at the agency!

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PETER S. MERGUERIAN
Technical Director
I.T.L. (Product Testing) Ltd.
26 Hacharoshet St., POB 211
Or Yehuda 60251, Israel
Tel: + 972-(0)3-5339022  Fax: + 972-(0)3-5339019
Mobile: + 972-(0)54-838175
http://www.itl.co.il
http://www.i-spec.com





-Original Message-
From: Brian O'Connell [mailto:boconn...@t-yuden.com]
Sent: Thursday, August 22, 2002 3:57 PM
To: emc-p...@majordomo.ieee.org
Subject: electric strength test



Good People of PSTC:

I am attempting to comply with both the letter and spirit of 60950:2000, cl
5.2. Note that 5.2.2 allows for separate testing, according the type of
insulation required. When testing a (class 1) power supply, the withstand
level for primary to chassis is Basic; and for primary to secondary is
Reinforced. Typically, I will apply approx 2500vdc for Basic and 4300vdc for
reinforced. But to pass primary to secondary test, 60950 says that I can
allow for following: 

care is taken that the voltage applied to the reinforced insulation does
not overstress basic 

Also

to avoid damage to components or insulation which are not involved in the
test, disconnection of ICs or the like and the use of equipotential bonding
are permitted.

For Pri/Sec testing, the screw connecting the Y-caps to the chassis is
removed, insulation is inserted between the screw insert and chassis.

A (new) agency engineer says that inserting a piece of insulator defeats the
purpose of the test. For class 1 construction, it is just not possible for
me to pass 4300vdc test levels without inserting my little piece of valox,
unless I physically remove all Y-caps (and the unit will not operate
reliably with y-caps). I have inspected units from several other companies
and have determined that it was not possible to have ever passed pri-sec
test levels without isolating these circuits.

What test technique generally accepted by your agency engineers? TIA.

R/S,
Brian O'Connell
Taiyo Yuden (USA), Inc.


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Re: electric strength test

2002-08-22 Thread John Woodgate

I read in !emc-pstc that Brian O'Connell boconn...@t-yuden.com wrote
(in f7e9180f6f7f5840858d3db815e4f7ad1f2...@cms21.t-yuden.com) about
'electric strength test' on Thu, 22 Aug 2002:

A (new) agency engineer says that inserting a piece of insulator defeats the
purpose of the test. 

I don't see how.

For class 1 construction, it is just not possible for
me to pass 4300vdc test levels without inserting my little piece of valox,

You need 4300 V only if the secondary circuits are SELV and thus
isolated from the chassis. But this is very unusual. I suppose you could
use two supplies, +2500 V from primary to chassis and -1800 V from
secondary to chassis, but I've never heard of anyone doing that. 

An earthed screen between the primary and secondary windings in the
transformer would overcome the problem another way.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!

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