[Emc-users] gremlin.py for a lathe

2012-02-25 Thread Frank Tkalcevic
Has anyone successfully run gremlin.py standalone (using gremlin-run) with a
lathe?  

When I run it, it is always showing the XY plane, not the ZX plane.  I've
tried setting self.current_view = 'y' (assuming this means view down the y
axis), but no matter what I set this to, it is always shows the XY plane.


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Re: [Emc-users] Signing Off

2012-02-25 Thread Peter Georgi
Have a good time and always enough water under the keel. Enjoy the internet
free time!

Peter 

-Ursprüngliche Nachricht-
Von: andy pugh [mailto:bodge...@gmail.com] 
Gesendet: Samstag, 25. Februar 2012 01:50
An: Enhanced Machine Controller (EMC)
Betreff: [Emc-users] Signing Off

I am heading off tomorrow to do a bit of sailing. I won't have any internet
at all for 7 weeks.

I will be back in April.

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wrong.


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Re: [Emc-users] Signing Off

2012-02-25 Thread andy pugh
On 25 February 2012 01:11,  kqt4a...@gmail.com wrote:

 Could you please elaborate
 Are you sailing between planets,

(Sat here waiting for the taxi)
I will be on the boat Derry/Londonderry and can be tracked here:
http://www.clipperroundtheworld.com/index.php/follow/race-viewer/
Race start is 4th of March.

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Re: [Emc-users] Outrunners

2012-02-25 Thread andy pugh
On 25 February 2012 02:55, Jon Elson el...@pico-systems.com wrote:

 The effect of this is (I think) that the back-emf is very small, and
 the current very high, for a given torque.

 HUH?  On a permanent magnet motor, the back EMF is determined entirely by
 the magnets, and will be the same with or without driving current.

The back-emf in any particular field winding will be independent of
the current, but the field windings which are driven by the H-bridge
at any one time will be different between a properly commutated bldc
with a 90 degree phase shift and one being driven effectively as a
low-pole-count infinite-microstepping stepper motor.

-- 
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Re: [Emc-users] Outrunners

2012-02-25 Thread andy pugh
On 25 February 2012 10:15, andy pugh bodge...@gmail.com wrote:

 The back-emf in any particular field winding will be independent of
 the current, but the field windings which are driven by the H-bridge
 at any one time will be different between a properly commutated bldc
 with a 90 degree phase shift and one being driven effectively as a
 low-pole-count infinite-microstepping stepper motor.

Thinking further, whilst I think the above is correct, a bigger effect
might be that a VFD runs at a fixed current and a speed-controlling
PID in LinuxCNC can only vary the frequency (which increases torque at
a constant load speed in an induction motor, but doesn't in a
synchronous motor, which can only lose synch if drive frequency  and
spindle speed don't match). In the case of a bldc drive the PID loop
varies the current (and it will typically be low at low load) and the
field is always in synch.


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Re: [Emc-users] Film Emulsion for Encoder Wheels?

2012-02-25 Thread andy pugh
On 25 February 2012 07:16, Kirk Wallace kwall...@wallacecompany.com wrote:

 Or, use a thin sheet metal disk with photoresist and etch the slots?

Marker pen and CNC works…
http://youtu.be/c1zCG-uPaoM

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Re: [Emc-users] Signing Off

2012-02-25 Thread Erik Christiansen
On 25.02.12 10:10, andy pugh wrote:
 On 25 February 2012 01:11,  kqt4a...@gmail.com wrote:
 
  Could you please elaborate
  Are you sailing between planets,
 
 (Sat here waiting for the taxi)
 I will be on the boat Derry/Londonderry and can be tracked here:
 http://www.clipperroundtheworld.com/index.php/follow/race-viewer/
 Race start is 4th of March.

Ah, and we thought that you were getting away from the rat race. :-)

Now that we know you're racing, perhaps the advice to keep your harness
on takes on a slight edge?

But at least there's no problem keeping enough water under the keel.

Erik

-- 
To do all that one is able to do, is to be a man; to do all that one
would like to do, is to be a god.
 - Napoleon Bonaparte

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Re: [Emc-users] Signing Off

2012-02-25 Thread Mark Wendt (Contractor)
On 2/24/2012 8:11 PM, kqt4a...@gmail.com wrote:
 On Sat, 25 Feb 2012, andy pugh wrote:


 I am heading off tomorrow to do a bit of sailing. I won't have any
 internet at all for 7 weeks.

 I will be back in April.
  
 Could you please elaborate
 Are you sailing between planets, 7 weeks
 Being a land locked farm boy it sounds interesting

 Richard

Yeah, last we heard Andy was in the Artic.  Kinda tuff sailing up there 
right about now.  ;-)

Mark

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[Emc-users] Signing Off

2012-02-25 Thread Eric Taada
There be sailors amongst us.

Andy will cross the Pacific Ocean during the Clipper 11-12 Race. The
Engineer from Essex will cross world's biggest expanse of water and log
over 5,600 miles in the process.

www.clipperroundtheworld.com
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[Emc-users] OT: medial-axis pocket milling strategy

2012-02-25 Thread Anders Wallin
As a result of my work with OpenVoronoi (2d voronoi diagram algorithm)
I've experimented with a medial-axis based pocket milling strategy.
These two videos show the latest progress:
http://www.youtube.com/watch?v=_Qr8tZXGXZU
and
http://www.youtube.com/watch?v=lfIU_gv0iB8

There's a problem with over-cutting when the pocket rapidly widens or
narrows. There's also a lot of air-cutting at the end of a cycle in
the MA since the algorithm only keeps track of cut/uncut material
behind the advancing cut-arc front. When it comes to the end of a
cycle it doesn't know that the area in front already has been cut -
thus a lot of air-cuts.

I'm doing these experiments and toolpaths from python scripts that are
undocumented and not very friendly to use. There's some ongoing work
on making a CAM-toolbox for FreeCAD. This could eventually make its
way there.
Or if there's interest in a minimal standalone GUI for opencamlib and
openvoronoi then let's do that!

Anders

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Re: [Emc-users] Outrunners

2012-02-25 Thread Lars Andersson
 100K / 60 * 2(poles) = electrical rpms.  You'll need to run the pwm
 well over 100Khz to do this. The lowly dspic33f mc motor series will
 struggle to do this, let alone any additional processing.

My thought was to not run PWM but only direct switching at a base frequency
of a few kHz and without any sensing of rotor angle.
The rotor will run well once it is locked in to the rotating field from the
stator. Crude, but it works. 

 What is the reference to ancient times?

The BLDC core design is perceived as a very late principle but the basic
design with a constantly magnetized rotor and a three phase excited stator
is very old. Of course hall sensors and MOSFET H-bridges came in a little
later than 1910.
 


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Re: [Emc-users] Film Emulsion for Encoder Wheels?

2012-02-25 Thread Lars Andersson
Aah, wet process photography!

What you might do is to get some gelatin emulsion lito film sheet at big
enough size and put into warm water. The emulsion will slide off the film
and you can transfer it to the glass where it will stick. Lito is good
because you can work in pretty bright red LED light. With pan film you must
work in total darkness and this may tax your patience. The whole job is done
in a tray under water. 

// Lars

 -Original Message-
 From: Kirk Wallace [mailto:kwall...@wallacecompany.com]
 Sent: den 25 februari 2012 08:17
 To: LinuxCNC Users List
 Subject: [Emc-users] Film Emulsion for Encoder Wheels?
 
 I wonder if one could make an encoder wheel with a thin glass disk,
 coat it with a film emulsion, expose it to an image of an encoder
 wheel, and develop it like regular film?
 
 Or, use a thin sheet metal disk with photoresist and etch the slots?


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Re: [Emc-users] Film Emulsion for Encoder Wheels?

2012-02-25 Thread Peter C. Wallace
On Fri, 24 Feb 2012, Kirk Wallace wrote:

 Date: Fri, 24 Feb 2012 23:16:55 -0800
 From: Kirk Wallace kwall...@wallacecompany.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: LinuxCNC Users List emc-users@lists.sourceforge.net
 Subject: [Emc-users] Film Emulsion for Encoder Wheels?
 
 I wonder if one could make an encoder wheel with a thin glass disk, coat
 it with a film emulsion, expose it to an image of an encoder wheel, and
 develop it like regular film?

 Or, use a thin sheet metal disk with photoresist and etch the slots?

 I know these techniques are use commercially, I'm just wondering if one
 of us shed based folks might be able to pull it off.

I've done it with high contrast film, the type they use in PCB 
fabrication, (6 mil mylar backing) many years ago to repair
a encoder in a plotter. There used to be places that would laser plot a 8X10 
sheet of this for $10-20


 -- 
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/index.html
 California, USA


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Peter Wallace
Mesa Electronics

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()_() signature to help him gain world domination.


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Re: [Emc-users] Brass finish question?

2012-02-25 Thread Kirk Wallace
On Sat, 2012-02-25 at 03:31 -0500, gene heskett wrote:
... snip
 Does anybody know what the attachment size limit is?  The absolute smallest 
 I can get out of GIMP is 70k, attached.  But ugly, but you get the idea if 
 it comes through.
... snip

I think it is a little over 40k. That's the figure I shoot for. Reducing
the number of colors as well as the resolution can help. 40k's not much
but it can replace a lot of ASCII art.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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[Emc-users] Custom M-code using mesa 5i20

2012-02-25 Thread Lee Osborne
Hi

   Can anyone help with making a user m code for a digital output on a 
mesa 5i20, 7i33 and 7i37 set up.  I have managed to get all the servos 
working and coolant but I have extra digital outputs connected to 
solenoids for a toolchanger.  I have tried making an M101 file but I 
cant get it to do anything.  There are no error messages either so I can 
only assume it is reading it but it is not changing the state of the 
pin.  The contents of the M101 file is below which came straight from 
the manual but I have changed it from a parallel port pin to a mesa I/o 
Pin.  Any ideas would be great as I have tried several things and am 
stuck on this one.

#!/bin/sh
halcmd setp hm2_5i20.0.gpio.0042.out True
exit 0

Thanks

Lee

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Re: [Emc-users] Custom M-code using mesa 5i20

2012-02-25 Thread Viesturs Lācis
2012/2/25 Lee Osborne l...@lomach.com:
 Hi

   Can anyone help with making a user m code for a digital output on a
 mesa 5i20, 7i33 and 7i37 set up.  I have managed to get all the servos
 working and coolant but I have extra digital outputs connected to
 solenoids for a toolchanger.  I have tried making an M101 file but I
 cant get it to do anything.  There are no error messages either so I can
 only assume it is reading it but it is not changing the state of the
 pin.  The contents of the M101 file is below which came straight from
 the manual but I have changed it from a parallel port pin to a mesa I/o
 Pin.  Any ideas would be great as I have tried several things and am
 stuck on this one.

 #!/bin/sh
 halcmd setp hm2_5i20.0.gpio.0042.out True
 exit 0


Firstly, is it hm2_5i20.0.gpio.0042.out or  hm2_5i20.0.gpio.042.out?
AFAIK the pin number is 3-digit.

Secondly, what do You have in HAL file?
You need to specify, that gpio.042  is output pin like this:
setp hm2_5i20.0.gpio.042.is_output True

Thirdly, is there any particular reason not to use M commands that are
dedicated for output controls from g-code?
http://linuxcnc.org/docs/html/gcode_main.html#sec:M62-to-M65

Simply link the hm2_5i20.0.gpio.042.out to motion.digital-out-00 (or
01, 02 etc, if You need more outputs for M62-65 commands).
http://linuxcnc.org/docs/html/config_emc2hal.html#r1_1_2

Viesturs

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Re: [Emc-users] Film Emulsion for Encoder Wheels?

2012-02-25 Thread charles green
if you can work in 35mm space, make a large laser print of the wheel, 
photograph it a few stops under exposed, over develop it, and cut the finished 
disk out of the negative.  works for crude diffractive lenses too.


--- On Sat, 2/25/12, Lars Andersson l...@larsandersson.com wrote:

 From: Lars Andersson l...@larsandersson.com
 Subject: Re: [Emc-users] Film Emulsion for Encoder Wheels?
 To: 'Enhanced Machine Controller (EMC)' emc-users@lists.sourceforge.net
 Date: Saturday, February 25, 2012, 7:14 AM
 Aah, wet process photography!
 
 What you might do is to get some gelatin emulsion lito film
 sheet at big
 enough size and put into warm water. The emulsion will slide
 off the film
 and you can transfer it to the glass where it will stick.
 Lito is good
 because you can work in pretty bright red LED light. With
 pan film you must
 work in total darkness and this may tax your patience. The
 whole job is done
 in a tray under water. 
 
 // Lars
 
  -Original Message-
  From: Kirk Wallace [mailto:kwall...@wallacecompany.com]
  Sent: den 25 februari 2012 08:17
  To: LinuxCNC Users List
  Subject: [Emc-users] Film Emulsion for Encoder Wheels?
  
  I wonder if one could make an encoder wheel with a thin
 glass disk,
  coat it with a film emulsion, expose it to an image of
 an encoder
  wheel, and develop it like regular film?
  
  Or, use a thin sheet metal disk with photoresist and
 etch the slots?
 
 
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 Planning
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 computing 
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 service.
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Re: [Emc-users] Brass finish question?

2012-02-25 Thread gene heskett
On Saturday, February 25, 2012 11:01:46 AM gene heskett did opine:

 Does anybody know what the attachment size limit is?  The absolute
 smallest I can get out of GIMP is 70k, attached.  But ugly, but you get
 the idea if it comes through.
 
Thank you Mr. Moderator.  And now I know, from the reject msg, the server 
limit is 90k, which that image, once base64'd, was slightly over.  Unseen 
in that snapshot is a slight timing width glitch in one pulse of the 39 
that make one revolution, the result of the outer end of the index slot 
being about 2 thou wider than the main slots are, so I need to move the 
index slot to a position between 2 main slots, and increase the inner 
diameter of the main slots by perhaps 20 thou at the same time as it was 
difficult to get main slot noise out of the index output unless the outer 
edge of the wheel was audibly touching the center web of that opto device.
With very careful adjustment, this one works.

Pix of this disk attached, much 'cleaner' carving this time, no blackening 
needed apparently.  I get these pix from my old scanner and they are only 
about 22k before being base64'd.

I have to open up the head of the mill and replace much of the nylon 
howlers in there, the key slots in the hubs are pretty wobbled out, about 
1/4 turn of play in the drive these days.  I will investigate the 
possibility of hiding another similar encoder in there at the same time.  
I'll not toss the old ones too quickly as its probably 99% in the gear on 
the spindle shaft  it might be feasable to cut a steel hub with fingers 
filling the casting webs of the old gear, which s/b a forever fix for that, 
forever being whatever it takes to outlast me. :)

Would there be any interest in my making up any more of these opto 
assemblies once I get what I need done?  Say at $75 a copy so its a wheel 
that wouldn't need to be invented again?  The opto's are on .400 centers  
once adjusted, s/b pretty darned stable.

I've temporarily replaced my router with a Buffalo Nfinity Hi-power running 
dd-wrt, which means my web page is offline until I figure out how to ssh 
into it and fix the port forwarding, it seems the help menu, which is not a 
close able menu, is sitting on top of the enable checkbox in the gui for 
port forwarding setups.  If anyone asks, I can re-install the old one for a 
day or 2, which should restore that.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Eat, drink, and be merry, for tomorrow you may work.
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Re: [Emc-users] Film Emulsion for Encoder Wheels?

2012-02-25 Thread Kirk Wallace
On Sat, 2012-02-25 at 10:34 +, andy pugh wrote:
 On 25 February 2012 07:16, Kirk Wallace kwall...@wallacecompany.com wrote:
 
  Or, use a thin sheet metal disk with photoresist and etch the slots?
 
 Marker pen and CNC works…
 http://youtu.be/c1zCG-uPaoM
 

I'm looking for a very much higher resolution. I'm playing with making a
75mm diameter encoder disk with a 1.5 ID hub to mount directly to my
axis ball screws. I was looking at the US Digital 2 encoder disk, but I
can't get it to fit and I haven't found any 3 disks available in the
same price range. The USD disk has a line width, if my math is correct,
of .0025 or .064mm. For the same CPR, a 3 or 75mm disk would be .004
or .1mm . If I can match one of the USD's resolutions I can use one of
their sensors, saving me from having to make a sensor mask.

Lars' Lito idea is intriguing, but for the cost, it sounds like Peter's
laser plotting of PCB film would be more convenient. It also sounds like
what USD uses for their disks.

Thanks for the help.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Custom M-code using mesa 5i20

2012-02-25 Thread Brian May
I have had this problem before.  My issue was that the file was not
executable.  By default it is not, you have to change it.

On Sat, Feb 25, 2012 at 10:24 AM, Viesturs Lācis
viesturs.la...@gmail.comwrote:

 2012/2/25 Lee Osborne l...@lomach.com:
  Hi
 
Can anyone help with making a user m code for a digital output on a
  mesa 5i20, 7i33 and 7i37 set up.  I have managed to get all the servos
  working and coolant but I have extra digital outputs connected to
  solenoids for a toolchanger.  I have tried making an M101 file but I
  cant get it to do anything.  There are no error messages either so I can
  only assume it is reading it but it is not changing the state of the
  pin.  The contents of the M101 file is below which came straight from
  the manual but I have changed it from a parallel port pin to a mesa I/o
  Pin.  Any ideas would be great as I have tried several things and am
  stuck on this one.
 
  #!/bin/sh
  halcmd setp hm2_5i20.0.gpio.0042.out True
  exit 0
 

 Firstly, is it hm2_5i20.0.gpio.0042.out or  hm2_5i20.0.gpio.042.out?
 AFAIK the pin number is 3-digit.

 Secondly, what do You have in HAL file?
 You need to specify, that gpio.042  is output pin like this:
 setp hm2_5i20.0.gpio.042.is_output True

 Thirdly, is there any particular reason not to use M commands that are
 dedicated for output controls from g-code?
 http://linuxcnc.org/docs/html/gcode_main.html#sec:M62-to-M65

 Simply link the hm2_5i20.0.gpio.042.out to motion.digital-out-00 (or
 01, 02 etc, if You need more outputs for M62-65 commands).
 http://linuxcnc.org/docs/html/config_emc2hal.html#r1_1_2

 Viesturs


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Re: [Emc-users] Custom M-code using mesa 5i20

2012-02-25 Thread Kirk Wallace
On Sat, 2012-02-25 at 18:24 +0200, Viesturs Lācis wrote:
 2012/2/25 Lee Osborne l...@lomach.com:
  Hi
 
Can anyone help with making a user m code for a digital output on a
  mesa 5i20, 7i33 and 7i37 set up.  I have managed to get all the servos
... snip
 Firstly, is it hm2_5i20.0.gpio.0042.out or  hm2_5i20.0.gpio.042.out?
 AFAIK the pin number is 3-digit.
 
 Secondly, what do You have in HAL file?
 You need to specify, that gpio.042  is output pin like this:
 setp hm2_5i20.0.gpio.042.is_output True
 
 Thirdly, is there any particular reason not to use M commands that are
 dedicated for output controls from g-code?
 http://linuxcnc.org/docs/html/gcode_main.html#sec:M62-to-M65
 
 Simply link the hm2_5i20.0.gpio.042.out to motion.digital-out-00 (or
 01, 02 etc, if You need more outputs for M62-65 commands).
 http://linuxcnc.org/docs/html/config_emc2hal.html#r1_1_2
 
 Viesturs

Lee, what kind of changer do you have? It's not hard to create a comp or
Ladder program to handle tool changers with the normal Tx M6 codes. I
use M codes to pin bang my lathe's collet closer and other functions and
it's a pain to the butt to remember what M code to use, plus you get
g-code that will only work with that one machine. My tool changer comp
is here:
http://www.wallacecompany.com/cnc_lathe/HNC/emc2/turret.comp 

I've learned a bit since I made this comp and I should update it, but it
works okay for now.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Brass finish question?

2012-02-25 Thread Kirk Wallace
On Sat, 2012-02-25 at 11:41 -0500, gene heskett wrote:
... snip
 
 I've temporarily replaced my router with a Buffalo Nfinity Hi-power running 
 dd-wrt, which means my web page is offline until I figure out how to ssh 
 into it and fix the port forwarding,

Isn't ssh available from the LAN side? Is the ssh server on a non
standard port?

  it seems the help menu, which is not a 
 close able menu, is sitting on top of the enable checkbox in the gui for 
 port forwarding setups.

I've had to turn off the browser's page style to get to or view messed
up pages.

In Firefox: View - Page Style - No Style

   If anyone asks, I can re-install the old one for a 
 day or 2, which should restore that.
... snip
-- 
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http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Film Emulsion for Encoder Wheels?

2012-02-25 Thread Kirk Wallace
On Sat, 2012-02-25 at 08:25 -0800, charles green wrote:
 if you can work in 35mm space, make a large laser print of the wheel,
 photograph it a few stops under exposed, over develop it, and cut the
 finished disk out of the negative.  works for crude diffractive lenses
 too.
... snip

I need a larger encoder and preferably on glass, but I do have some
Graflex cameras that hold larger film. I also have my father's darkroom
equipment, but getting it all working again could be a whole other time
and money sink.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] gremlin.py for a lathe

2012-02-25 Thread Chris Morley



 From: fr...@franksworkshop.com.au
 To: emc-users@lists.sourceforge.net
 Date: Sat, 25 Feb 2012 19:27:45 +1100
 Subject: [Emc-users] gremlin.py for a lathe
 
 Has anyone successfully run gremlin.py standalone (using gremlin-run) with a
 lathe?  
 
 When I run it, it is always showing the XY plane, not the ZX plane.  I've
 tried setting self.current_view = 'y' (assuming this means view down the y
 axis), but no matter what I set this to, it is always shows the XY plane.
 
 

What version of EMC ?
in current 2.5 and above, check that LATHE = 1
is under the [DISPLAY] heading in your INI file.

Chris M
  
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Re: [Emc-users] gremlin.py for a lathe

2012-02-25 Thread Chris Morley



 From: fr...@franksworkshop.com.au
 To: emc-users@lists.sourceforge.net
 Date: Sat, 25 Feb 2012 19:27:45 +1100
 Subject: [Emc-users] gremlin.py for a lathe
 
 Has anyone successfully run gremlin.py standalone (using gremlin-run) with a
 lathe?  
 
 When I run it, it is always showing the XY plane, not the ZX plane.  I've
 tried setting self.current_view = 'y' (assuming this means view down the y
 axis), but no matter what I set this to, it is always shows the XY plane.
 

try self.set_current_view() after setting the view with self.current_view = 'y'

Chris M
  
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Re: [Emc-users] Brass finish question?

2012-02-25 Thread gene heskett
On Saturday, February 25, 2012 02:21:48 PM Kirk Wallace did opine:

 On Sat, 2012-02-25 at 11:41 -0500, gene heskett wrote:
 ... snip
 
  I've temporarily replaced my router with a Buffalo Nfinity Hi-power
  running dd-wrt, which means my web page is offline until I figure out
  how to ssh into it and fix the port forwarding,
 
 Isn't ssh available from the LAN side? Is the ssh server on a non
 standard port?

I had to enable it first.  ;-)
 
   it seems the help menu, which is not a
  
  close able menu, is sitting on top of the enable checkbox in the gui
  for port forwarding setups.
 
 I've had to turn off the browser's page style to get to or view messed
 up pages.
 
 In Firefox: View - Page Style - No Style

I did that, next time I log into the buffalo I'll check  see if that fixes 
it, thanks.  I have sent dd-wrt and buffalo msgs about that. That config 
line is about 2 longer than any other config line in the gui and really 
should have been made into 2 shorter lines.
 
If anyone asks, I can re-install the old one for a
  
  day or 2, which should restore that.
 
 ... snip

Which I just did as I had discovered httpd was running on the non-std port, 
just to check if it was still working, so the old router, a netgear 
WNR3500L is now back in circuit, was actually NOT doing a port forward, it 
was just transparent.  So basically I need to enable that port 85 both ways 
thru dd-wrt and then it should Just Work(TM).  As is, it looks like a 
default rule is catching it.

ATM its working I believe.

Pursuant to the offer of the opto stuff, I can probably update the eagle 
files on my web page as that would simplify making your own boards if you 
have a lot of time to do it.  On my machine, one board is around 5 or 6 
hours runtime due to my slow rpm spindle limits.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
We are each only one drop in a great ocean -- but some of the drops 
sparkle!

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Re: [Emc-users] Film Emulsion for Encoder Wheels?

2012-02-25 Thread gene heskett
On Saturday, February 25, 2012 02:36:41 PM Kirk Wallace did opine:

 On Sat, 2012-02-25 at 08:25 -0800, charles green wrote:
  if you can work in 35mm space, make a large laser print of the wheel,
  photograph it a few stops under exposed, over develop it, and cut the
  finished disk out of the negative.  works for crude diffractive lenses
  too.
 
 ... snip
 
 I need a larger encoder and preferably on glass, but I do have some
 Graflex cameras that hold larger film. I also have my father's darkroom
 equipment, but getting it all working again could be a whole other time
 and money sink.

That it can be.  I had my own color darkroom for about 15 years, doing 
color prints with a Besseler 23C/Dichro head enlarger  some exposure 
meters I built, even brewed my own color developer because the commercial 
stuff was so hot it faded from print to print just sitting in the constant 
temp bath.  OTOH, I could hand you a very professional looking 8x10 color 
print on heavy mat paper, for about a dollar without my time added in.  It 
was fun, but it turned into drudgery after a while when an order for 8 
8x10's of somebodies wedding took till 4AM to finish.  I made it pay for 
the expendables, but can't say as I ever made a 'take it to the grocery 
store' profit.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Sometimes a feeling is all we humans have to go on.
-- Kirk, A Taste of Armageddon, stardate 3193.9

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Re: [Emc-users] Brass finish question?

2012-02-25 Thread Kirk Wallace
On Sat, 2012-02-25 at 14:35 -0500, gene heskett wrote:
... snip
 I did that, next time I log into the buffalo I'll check  see if that fixes 
 it, thanks.  I have sent dd-wrt and buffalo msgs about that. That config 
 line is about 2 longer than any other config line in the gui and really 
 should have been made into 2 shorter lines.
... snip

I avoided dd-wrt early on due its proprietary nature. OpenWRT works
great for me.
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http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Film Emulsion for Encoder Wheels?

2012-02-25 Thread Jon Elson
Kirk Wallace wrote:
 I wonder if one could make an encoder wheel with a thin glass disk, coat
 it with a film emulsion, expose it to an image of an encoder wheel, and
 develop it like regular film?
   
Well, of course, that's how the major makers of glass disk encoders make 
them.
The last step is that film is actially an etch resist, and they etch 
away a nichrome
or pure chrome layer.  But, there were plastic-backed film encoders made 
some
time ago.  I saw some of them in VERY old disk drives.
 Or, use a thin sheet metal disk with photoresist and etch the slots?
   
Lower-cost US Digital, Avago, HEDSS, Renco etc. etc. encoders are made 
EXACTLY
this way.
 I know these techniques are use commercially, I'm just wondering if one
 of us shed based folks might be able to pull it off.
   
I have a technology to make solder stencils out of .003 brass shim 
stock.  I make two photo
masters in mirror image format on my laser photoplotter (also home made) 
and then
laminate the dry film photoresist to the shim stock.  align the mirror 
image film to
each other and glue together.  Slip the laminated shim stock between, 
expose to
UV from both sides, develop and etch in ferric chloride.  With fresh 
etchant at 45 C,
it takes just about a minute to etch through the brass.  One trick is to 
make the UV
exposure JUST enough to harden the resist, so it doesn't bounce under 
the black
squares on the master and partially harden the stuff that is supposed to 
become clear
of resist.

This process is not a pretty as the stuff used commercially, I get rough 
edges and have
a big problem with the etchant undercutting the windows in the resist.  
Getting it
to etch in the shortest time possible and then rinsing vigorously 
immediately is
important or the apertures just keep growing.

I've never tried making an encoder, but I know I could do it.  But, with 
encoder
discs being so cheap, I really don't see the point.  However, if you 
wanted a
high-resolution encoder disc for wrapping around a spindle bore, I could see
how this would make something you can't buy off the shelf.  I machined a
60-tooth encoder disc about 6 diameter for my lathe, but that would only
be 240 counts as an encoder.  I use it right now for tach only service.

Jon

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Re: [Emc-users] Custom M-code using mesa 5i20

2012-02-25 Thread John Thornton
I have my tool changer set up in hal and classicladder. Go to 
http://gnipsel.com/shop/hardinge/hardinge.xhtml to see my configs.

John

On 2/25/2012 9:49 AM, Lee Osborne wrote:
 Hi

 Can anyone help with making a user m code for a digital output on a
 mesa 5i20, 7i33 and 7i37 set up.  I have managed to get all the servos
 working and coolant but I have extra digital outputs connected to
 solenoids for a toolchanger.  I have tried making an M101 file but I
 cant get it to do anything.  There are no error messages either so I can
 only assume it is reading it but it is not changing the state of the
 pin.  The contents of the M101 file is below which came straight from
 the manual but I have changed it from a parallel port pin to a mesa I/o
 Pin.  Any ideas would be great as I have tried several things and am
 stuck on this one.

 #!/bin/sh
 halcmd setp hm2_5i20.0.gpio.0042.out True
 exit 0

 Thanks

 Lee

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[Emc-users] (no subject)

2012-02-25 Thread Greg Bernard
The factory of the future: http://www.youtube.com/embed/nd5WGLWNllA?rel=0
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Re: [Emc-users] Custom M-code using mesa 5i20

2012-02-25 Thread Lee Osborne
On 25/02/2012 17:22, Kirk Wallace wrote:
 On Sat, 2012-02-25 at 18:24 +0200, Viesturs Lācis wrote:
 2012/2/25 Lee Osbornel...@lomach.com:
 Hi

Can anyone help with making a user m code for a digital output on a
 mesa 5i20, 7i33 and 7i37 set up.  I have managed to get all the servos
 ... snip
 Firstly, is it hm2_5i20.0.gpio.0042.out or  hm2_5i20.0.gpio.042.out?
 AFAIK the pin number is 3-digit.

 Secondly, what do You have in HAL file?
 You need to specify, that gpio.042  is output pin like this:
 setp hm2_5i20.0.gpio.042.is_output True

 Thirdly, is there any particular reason not to use M commands that are
 dedicated for output controls from g-code?
 http://linuxcnc.org/docs/html/gcode_main.html#sec:M62-to-M65

 Simply link the hm2_5i20.0.gpio.042.out to motion.digital-out-00 (or
 01, 02 etc, if You need more outputs for M62-65 commands).
 http://linuxcnc.org/docs/html/config_emc2hal.html#r1_1_2

 Viesturs
 Lee, what kind of changer do you have? It's not hard to create a comp or
 Ladder program to handle tool changers with the normal Tx M6 codes. I
 use M codes to pin bang my lathe's collet closer and other functions and
 it's a pain to the butt to remember what M code to use, plus you get
 g-code that will only work with that one machine. My tool changer comp
 is here:
 http://www.wallacecompany.com/cnc_lathe/HNC/emc2/turret.comp

 I've learned a bit since I made this comp and I should update it, but it
 works okay for now.
Viesturs/Kirk

   Thank you for your help as its all working now.  It turns out I had 
already configured the outputs for m62-65 but i didnt really understand 
how it worked.  I have succesfully manually controlled all outputs for 
the turret in and out and the drawbar.  The machine is cincinnati arrow 
500 which I have completely stripped and slowly rebuilding.  I have 
replace both x and y servo motors and drives with brand new estun 1kw 
versions and it all seems ok at the minute.  The toolchanger does have 
me a bit stumped though I must admit as its an umbrella type with 21 
tools and bidirectional.  My original plan was to use m101 for tool 1 
and m102 for tool 2 etc as I dont know how to move the z axisduring a 
tool change etc.  Again any information is gratefully received as I 
would love to have it working on m6 as this as it should be.

regards

Lee

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Re: [Emc-users] Brass finish question?

2012-02-25 Thread gene heskett
On Saturday, February 25, 2012 03:59:53 PM Jon Elson did opine:

 gene heskett wrote:
  So I played with the code a little more and made another wheel
  yesterday, then carved up a bracket to hold the pcb  got it mounted,
  but I think the scope pix I took is too big to pass muster at the
  server.  The wheel wound up with only 39 slots because that was about
  the best quadrature timing I could get at the allowed diameter.  That
  still gives a 2.25 degree resolution.  Shrinking that pix much below
  185k and the jpeg artifacts get plumb fugly.
  
  It seems that when I switched from the hobby shop brass, to a slice
  off the end of a brass door kickplate, the brass got easier to
  machine.  Same .032 thickness.
 
 Looks like you GOT IT!  The quadrature looks clean and 90 degrees,
 and 50% duty cycle.
 
 Jon

That was the point I think. ;-)  There is one longer logic one pulse, I 
believe because if you look very carefully at the disk scan, the index slot 
which joins the inner end of the A/B slots, is about 2 thou wider  extends 
outward into the A/B slot real estate just enough that at least one of my 
opto's is seeing it, so the logic 1 state is stretched about 1/4 on the 
trace.  Just sort of flickers along on the bottom trace.  But if I shift 
that end of the assembly outwards 10 thou, I start getting A/B noise in the 
index signal.

I think there is enough of this project on my web page now at
http://coyoteden.dyndns-free.com:85/gene/Genes-os9-stf/eagle 
to cut your own if so inclined.  I added a pair of via's adjacent to the G 
 5 pads to mount a small tantalum bypass cap, but its looking like 7 feet 
or so of 4 wire flat cable may have a skosh too much signal edge crosstalk 
so I might have to wire it with a bundle of cheap audio cable for shielding 
when I put it to real use.  But if the creek don't get too high, we'll get 
there.  I've been trolling utube for ideas on where to put the motors on 
this toy.  I may wind up tossing the backsplash shield and putting the Y 
motor on the rear, or jacking it up a couple inches on the pan and hanging 
to so it moves back and forth under the bed  ways casting.  I have motors, 
but most are triple stack 425 oz/in=heavy.  Next down on the shelf is a bag 
of those 52 oz/in that HR did sell, but I've no clue what amperage they 
would need.  What they have now ranges from .5 amp to 1.9 amp in that 
torgue range.  I have no clue if they would run the Y slide under load when 
geared 1/1.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Humor in the Court:
Q: Are you qualified to give a urine sample?
A: Yes, I have been since early childhood.

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Re: [Emc-users] (no subject)

2012-02-25 Thread gene heskett
On Saturday, February 25, 2012 04:32:33 PM Greg Bernard did opine:

 The factory of the future:
 http://www.youtube.com/embed/nd5WGLWNllA?rel=0

Now that is how it should be done.

Unforch it doesn't seem to extend downward to the likes of the Jetta.  The 
one (a 2002 with a very healthy 4 banger) we had for about 18 months was 
the biggest headache I ever bought in 60 years of putting portable seats 
under my butt.  Non existent QC, 2 electric windows fell out ($400 ea), 
sunroof fell out to the tune of damned near $1600, 3 complete sets of 
headlight assemblies burned up their internal wiring, and it was so damned 
paranoid about unlocked doors you couldn't get out of it with the motor 
running to go hand a package to someone 20 feet away, without finding the 
^%# doors locked when you returned 15 seconds later.  The 4th time we had 
to pry the drivers door open far enough, scratching the paint clear to the 
tin under it, to get at the pushbutton on the armrest  unlock it, I said 
screw it and changed the make  vin on the title the same day.  I won't 
make that mistake ever again.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
The Martian Canals were clearly the Martian's last ditch effort!

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Re: [Emc-users] Custom M-code using mesa 5i20

2012-02-25 Thread Kirk Wallace
On Sat, 2012-02-25 at 21:16 +, Lee Osborne wrote:
... snip
 The toolchanger does have 
 me a bit stumped though I must admit as its an umbrella type with 21 
 tools and bidirectional.  My original plan was to use m101 for tool 1 
 and m102 for tool 2 etc as I dont know how to move the z axisduring a 
 tool change etc.  Again any information is gratefully received as I 
 would love to have it working on m6 as this as it should be.
... snip

Oops, you got me there. I assume yours is like this one?
http://www.youtube.com/watch?v=CJyk1OLbmIg 

For the LinuxCNC versions I use, motion is stopped during a tool change.
If you try to bypass it, you'll get a following error. So for your
situation, you can't use the tool change loop, darn. It seems there has
been talk about this problem and there may be something that may help in
version 2.5 coming up, maybe? This is a common style changer, I'm a
little surprised this hasn't been fixed by now.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] (no subject)

2012-02-25 Thread Frank Tkalcevic
 The factory of the future:
 http://www.youtube.com/embed/nd5WGLWNllA?rel=0

Almost.  I still see humans on the assembly line.


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Re: [Emc-users] gremlin.py for a lathe

2012-02-25 Thread Steve Blackmore
On Sat, 25 Feb 2012 19:03:35 +, you wrote:


What version of EMC ?
in current 2.5 and above,

2.5 current? Has it been released or still beta?

Steve Blackmore
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Re: [Emc-users] gremlin.py for a lathe

2012-02-25 Thread Chris Morley



 From: st...@pilotltd.net
 To: emc-users@lists.sourceforge.net
 Date: Sat, 25 Feb 2012 23:19:26 +
 Subject: Re: [Emc-users] gremlin.py for a lathe
 
 On Sat, 25 Feb 2012 19:03:35 +, you wrote:
 
 
 What version of EMC ?
 in current 2.5 and above,
 
 2.5 current? Has it been released or still beta?
 
 Steve Blackmore
 --

not released yet.
but very stable.

current as in the most bug fixes in it.
Not displaying a lathe config was a bug :)

Chris M
  
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Re: [Emc-users] Film Emulsion for Encoder Wheels?

2012-02-25 Thread Jon Elson

 On Saturday, February 25, 2012 02:36:41 PM Kirk Wallace did opine:
   
  I also have my father's darkroom
 equipment, but getting it all working again could be a whole other time
 and money sink.
Well, getting enough working to contact print some litho film from some 
sort of master,
perhaps a laser printer output, shouldn't be a huge deal.  You need a 
vacuum frame, or
even a piece of glass with a chunk of foam rubber to apply even pressure 
to hold
the film against the master.  Room light for a few seconds can be your 
exposure
source.  You need litho developer, you can generally skip the stop bath, and
you need fixer.  Wash in running water, hang to dry.

Metal/porcelain trays should be easy to clean and use, plastic trays may 
get brittle
after a while.

So, the biggest problem might be getting the film and chemicals in small 
quantities.
I'm now getting chemistry from Xpedex, and buying recently expired Kodak 
PRD film
off eBay.

Jon

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Re: [Emc-users] Why APT?

2012-02-25 Thread Erik Christiansen
On 19.02.12 09:29, Kirk Wallace wrote:
 In looking at the wiki APT page:
 http://wiki.linuxcnc.org/cgi-bin/wiki.pl?AptProgrammingForEMC 
 
 there is a link:
 http://www.nfrpartners.com/nfraptlang.htm 
 
 What comes to mind is that APT may not be easier for simple g-code
 tasks,

Kirk, you've probably won the intergalactic grand prize for
understatement, there. During a break from the gcode translator, I've
just taken a peek at that link, and I am stunned. Viesturs was right.
APT is (I think) just too laborious to compose or interpret, due to
unbelievable prolixity (and therefore lexical complexity which is beyond
human comprehension, unless an impractical amount of time and sweat is
invested in mentally merging and resolving the disparate sections.)

The example at the link demonstrates the language's complexity problems
quite well. To generate just 4 arcs and 4 straight lines, it uses 47
code lines! Gcode does that in 8. It is clearly a CAM language, with a
high level of flexibility. But it is a pig to read, too great a quantity
of mire to wade through, and I can't help thinking it's overkill for any
simple job.

 but if one had a part where features are connected, such as the
 example with connected arcs, if one feature is changed, APT
 automatically changes related features(?). Plus it seems to handle 3D
 features, which to me doesn't seem reasonable to do with hand g-coding.

Dunno that I'm immediately convinced that the enormous price is offset
by significant benefits. If we need to move a gcode arc, because the
straight line leading into it grew by half an inch, then it is moved
automatically if the arc centre position is relative, isn't it?

If the arc is 90°, and we exit to another straight line, then it has to
be manually moved to be tangent again, if that is what we want. But
there might not be meat out there, and the new design might need an
S-bend, i.e. a second arc in the opposite direction (or some other
fiddle), to come back to the exit line. No amount of language smarts can
predict the size and shape of the new casting which will roll in the
door, so the motion tweaking has to be manual in any event, I suspect.

 It looks like APT360 is usable, it might be worth while to formulate
 ways to make it more convenient to use, and go from there.

Weeelll, for various values of worth while, making it more convenient
to use would have to be an improvement. But as ancient Irish wisdom has
it, If I was going there, I wouldn't start from here.

Gcode seems good for expressing machine motion, except that it is at the
other extreme - it is too terse, and in no way mnemonic.

In another break from adding gcode translation, I've just added handling
of included files. That allows common machine initialisations to be
stored in files, and included in new programs by a single line. It also
allows collections of related subroutines in a single file (named as the user
pleases), which become part of the including program, at the point of
inclusion.

The next step is to add an alias (or #define) command, which will allow
the user to give meaningful names to #5400 and its friends. Without
explanatory comments, I'd be surprised if anyone could walk up to a
gcode program and instantly know what an expression using #5400 and/or
#5410 is doing. A meaningful variable name can fix that.

And wouldn't it be more useful to be able to use something along the
lines of Workspace[2,Z] instead of #5243?

ISTM that APT is a Bridge Too Far, and incremental improvements in what
we have are more achievable.

Erik

-- 
C hasn't changed much since the 1970s. And let's face it it's ugly.
Can't we do better? C++? (Sorry, never mind.)  - Rob Pike

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Re: [Emc-users] Film Emulsion for Encoder Wheels?

2012-02-25 Thread Kirk Wallace
On Sat, 2012-02-25 at 23:41 -0600, Jon Elson wrote:
  On Saturday, February 25, 2012 02:36:41 PM Kirk Wallace did opine:

   I also have my father's darkroom
  equipment, but getting it all working again could be a whole other
 time
  and money sink.
 Well, getting enough working to contact print some litho film from
 some sort of master, perhaps a laser printer output,

I don't think laser printer output is nearly fine enough for .005 lines
and spaces, at least for a contact print.

  shouldn't be a huge deal.  You need a vacuum frame, or even a piece
 of glass with a chunk of foam rubber to apply even pressure 
 to hold the film against the master.  Room light for a few seconds can
 be your exposure source.  You need litho developer, you can generally
 skip the stop bath, and you need fixer.  Wash in running water, hang
 to dry.
 
 Metal/porcelain trays should be easy to clean and use, plastic trays
 may get brittle after a while.
 
 So, the biggest problem might be getting the film and chemicals in
 small quantities.
 I'm now getting chemistry from Xpedex, and buying recently expired
 Kodak 
 PRD film
 off eBay.
 
 Jon

I'm thinking of a single line mask scaled up by 25x taped to a box with
a strobe inside. Then mount the target to a rotary table and flash each
line in sequence through a camera lens to get the proper scale. It could
take a long time to do 1000 lines, but I think I know of some software
that could automate the process.

this link:
http://unblinkingeye.com/Articles/Emulsion/emulsion.html

links to this emulsion supplier:
http://www.artcraftchemicals.com/products/ 
http://www.artcraftchemicals.com/products/products-page/rockland-products/photographic-emulsions1/liquid-light-emulsion/
 

Or, I suppose I could use film bounded to the encoder disk.

It looks like Amazon has developer and fixer for BW film.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Film Emulsion for Encoder Wheels?

2012-02-25 Thread Przemek Klosowski
what about using a slit saw mounted in the spindle, cutting slots in
the wheel mounted in a horizontal-axis rotary table?
Of course few of us have motorized rotary tables, but manual as it is,
it should be possible to get finer slots than what endmills can cut.

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