Re: [Emc-users] 3 phase power

2011-11-12 Thread andy pugh
On 12 November 2011 04:27, Dave e...@dc9.tzo.com wrote:
 On 11/11/2011 11:29 AM, andy pugh wrote:

 What would be illegal in the UK?

Thinking about it, not what I said, I think.
I think the regulations I was thinking of (part P) only apply to fixed
installations, and we can still do anything we like at the other side
of a plug.
Also Part P might only apply to domestic installations.
And even then you can have it inspected by Building Control, except
they typically have no system to do that.

So, I might well be completely wrong, as I have no idea what the rules
are about tinkering with three-phase equipment.

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Re: [Emc-users] 3 phase power

2011-11-11 Thread Peter Blodow
Brian,
if you use two legs of your incoming mains for a single phase supply, 
you will have two hot wires in these appliances plus an uncommon 
voltage. Using  one hot leg plus neutral you will have a much safer 
supply  with an usual voltage (for the US). Two hot legs means all 
switches must be double pole, and you have a 100% chance to die if you 
should accicentally touch parts of the circuit instead of 50%.

Here in Germany, all electrical supply, home and industry, is done with 
three phase current plus neutral. For single phase use, like for 
apartments, the three phases are split up and each apartment or room 
gets one hot leg plus neutral (plus protective earth).

Motor supplies may be built without a neutral wire because the windings 
can be switched in star or delta (triangle) way without needing a 
neutral wire in either case. If you need power for single phase devices, 
say, a control box or control computer, a transformer can be used to 
generate the usual 120 volts (US). The disadvantage is that these 
transformers have limited power capacity whereas a direct single mains 
supply has (almost) no limitations.

The voltage between the outer legs is equal to:  voltage between one leg 
and neutral times square root of three (about 1.7).

If you want to do yourself something good make the investment into a 
fourth wire for neutral and you will be on the safe side at the least cost.

In Germany (and most european countries, i think), any electrician 
installing a three phase supply without neutral and protective earth 
would be kicked out of business by law for life time instantly.

Peter Blodow



Brian May schrieb:
 Yes everything at our shop is wired off 3 phase. But our box has a nuetral. 
 So it goes from leg to nuetral. However my machine only has 4 lines - the 3 
 legs of power and an earth ground. So i guess my question is do i need the 
 nuetral?

 Sent from my iPod

 On Nov 10, 2011, at 8:59 PM, Eric Keller eekel...@psu.edu wrote:

   
 the lights and most outlets here at work are single phase wired off of 3
 phase.

 On Thu, Nov 10, 2011 at 9:50 PM, Brian May bri...@diezorlich.com wrote:

 
 This is probably an easy question for alot af the people on the list.

 I have 3 phase power going to my vfd on my machine.  I want to the use
 that same power to power all the 120 single phase components. (the dc power
 supply for the steppers and varios other motors. ).  This way i only need 1
 plug

 I have been reading and people say i can go from 1 leg to a nuetral or leg
 to leg. I do not have a nuetral line so my question is will it be ok to go
 from leg to leg for the 120 single phase?  Or is there some other component
 i need?

 Thanks
 Brian

 Sent from my iPod

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Re: [Emc-users] 3 phase power

2011-11-11 Thread andy pugh
On 11 November 2011 09:25, Peter Blodow p.blo...@dreki.de wrote:

 In Germany (and most european countries, i think), any electrician
 installing a three phase supply without neutral and protective earth
 would be kicked out of business by law for life time instantly.

3P + E outlets are perfectly OK in the UK.

As has been hinted at elsewhere in the thread, it depends what the
single-phase power is for. If it is to power DC supplies and equipment
with internal PSUs like monitors, as long as universal input
(120VAC-240VAC) devices are chosen, it should be no problem.

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Re: [Emc-users] 3 phase power

2011-11-11 Thread Brian May


Sent from my iPod

On Nov 10, 2011, at 10:30 PM, Dave e...@dc9.tzo.com wrote:

 Usually bigger 3 phase machines being fed with 480 volts or so will only 
 have the 3 phases run to the machine without a neutral wire.
 
 The reason being that Line to Neutral on a 480 volt system is 277 volts 
 and that is not very useful for anything other than lighting.
 
 To get 120 VAC, two of the phases will be tapped (480 volts) and that 
 will be run to a step down transformer.
 One the secondary side of the transformer,  one leg of the transformer 
 will be declared the hot line, and the other leg will be declared the 
 neutral.
 The neutral will be bonded to the ground close to the transformer.
 The hot line is fused.That will establish a proper 120 VAC circuit 
 off the 3 phase input power.

What is meant by bonded to the ground?  Does that mean connecting the nuetral 
leg of the transformer to the ground? If so,  why use the transformer at all 
when i can just go from a leg to ground?


 
 You could run a separate single phase feed into the existing 3 phase 
 power panel, but then you would have power being fed into one panel from 
 two different sources and that gets tricky from a safety standpoint.
 I try and avoid doing that whenever possible.
 Generally when you pull the disconnect switch on a machine panel you 
 want to kill all power in the panel for safety.
 
 A lot of machine builders are now avoiding 120 volt power system in 
 their machines entirely.   They do that by using DC power supplies that 
 can accept high voltage input power directly.
 
 You can buy 3 phase input power supplies that will accept up to 600 VAC 
 and produce 24 VDC.  Most of the big power supply makers sell them.
 
 Dave
 
 
 
 On 11/10/2011 10:27 PM, Brian May wrote:
 Ok that makes sense.
 
 Just out of curiosity, How do other machines do it. Our other cnc machines 
 only have the 3 lines and earth ground running into them...
 
 Sent from my iPod
 
 On Nov 10, 2011, at 9:01 PM, Brian Mihulkabmihu...@hulkster.net  wrote:
 
 
 On 11/10/2011 08:50 PM, Brian May wrote:
 
 This is probably an easy question for alot af the people on the list.
 
 I have 3 phase power going to my vfd on my machine.  I want to the use 
 that same power to power all the 120 single phase components. (the dc 
 power supply for the steppers and varios other motors. ).  This way i only 
 need 1 plug
 
 I have been reading and people say i can go from 1 leg to a nuetral or leg 
 to leg. I do not have a nuetral line so my question is will it be ok to go 
 from leg to leg for the 120 single phase?  Or is there some other 
 component i need?
 
 Thanks
 Brian
 
 Sent from my iPod
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 If its 3 phase 208, one leg to any other leg will give you 208.  You
 have to have the neutral to get 120 from any leg.  You should get 120
 from any leg to ground but it wouldn't be up to code.
 
 Brian
 
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Re: [Emc-users] 3 phase power

2011-11-11 Thread andy pugh
On 11 November 2011 12:11, Brian May bri...@diezorlich.com wrote:

 What is meant by bonded to the ground?  Does that mean connecting the 
 nuetral leg of the transformer to the ground? If so,  why use the transformer 
 at all when i can just go from a leg to ground?

Because that merely establishes a reference voltage for one leg of the
transformer secondary, but does not cause any current to flow in the
ground wire. (current flow is round the loop of the transformer
secondary, and the input power currents are in the 3-phase power
conductors, not the earth)

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Re: [Emc-users] 3 phase power

2011-11-11 Thread Steve Stallings
 -Original Message-
 From: Brian May [mailto:bri...@diezorlich.com] 
 Sent: Friday, November 11, 2011 7:12 AM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] 3 phase power

snip
 
 What is meant by bonded to the ground?  Does that mean 
 connecting the nuetral leg of the transformer to the ground? 
 If so,  why use the transformer at all when i can just go 
 from a leg to ground?
 

Using the safety ground as a path for the return
current instead of using a neutral is not safe
because, if the connection between the machine
and the safety ground should be loose or fail,
then the entire frame of the machine will become
electrically hot with respect to the naturally
occuring grounded objects nearby.

It is also a violation of electrical code and
will result in failed safety inspections and
rejection of insurance claims if problems are
traced to using safety ground as a neutral
substitute.

Steve Stallings


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Re: [Emc-users] 3 phase power

2011-11-11 Thread Dave
On 11/11/2011 7:11 AM, Brian May wrote:
 What is meant by bonded to the ground?  Does that mean connecting the 
 nuetral leg of the transformer to the ground? If so,  why use the transformer 
 at all when i can just go from a leg to ground?


If the 3 phase service is fed from a delta connected transformer there 
may not be a neutral...  That was very common in older plants.
Now most newer plants use delta-wye transformers so there is a neutral 
connection at the center of the wye and that  point is bonded or 
connected to ground at the tranformer.   At that point a real ground is 
also established via ground rods.

You asked how do more 3 phase machines derive 120 VAC from a 3 phase 
input, so I was trying to answer that question.

If you look at the bus duct systems used in most plants in the US, most 
of them only have 3 bus bars - no neutral is available.

A protective/safety ground wire is assumed. Protective ground 
connections are always made to machines.   Generally the first stop for 
a protective ground in a power or control cabinet is ground bus bar 
mounted in the corner of the steel cabinet.  And the steel cabinet is 
normally connected to the machine frame.

The protective/safety ground is never used to transmit power.   Using it 
for a power return path is a huge no-no.If you need a neutral, you 
need to run another wire otherwise you are defeating the purpose of the 
protective/safety ground.


why use the transformer at all when i can just go from a leg to ground?

If you think about that statement for a moment; you will realize that you just 
suggested that you connect the power hot line to the frame of the machine via 
the load.
A very bad idea.


Dave



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Re: [Emc-users] 3 phase power

2011-11-11 Thread Dave
On 11/11/2011 9:37 AM, Dave wrote:
 On 11/11/2011 7:11 AM, Brian May wrote:
 What is meant by bonded to the ground?  Does that mean connecting 
 the nuetral leg of the transformer to the ground? If so,  why use the 
 transformer at all when i can just go from a leg to ground?

 If the 3 phase service is fed from a delta connected transformer there 
 may not be a neutral...  That was very common in older plants.
 Now most newer plants use delta-wye transformers so there is a neutral 
 connection at the center of the wye and that  point is bonded or 
 connected to ground at the tranformer.   At that point a real ground 
 is also established via ground rods.

 You asked how do more 3 phase machines derive 120 VAC from a 3 phase 
 input, so I was trying to answer that question.

 If you look at the bus duct systems used in most plants in the US, 
 most of them only have 3 bus bars - no neutral is available.

 A protective/safety ground wire is assumed. Protective ground 
 connections are always made to machines.   Generally the first stop 
 for a protective ground in a power or control cabinet is ground bus 
 bar mounted in the corner of the steel cabinet.  And the steel cabinet 
 is normally connected to the machine frame.

 The protective/safety ground is never used to transmit power.   Using 
 it for a power return path is a huge no-no.If you need a neutral, 
 you need to run another wire otherwise you are defeating the purpose 
 of the protective/safety ground.


 why use the transformer at all when i can just go from a leg to 
 ground?

 If you think about that statement for a moment; you will realize that 
 you just suggested that you connect the power hot line to the frame 
 of the machine via the load.
 A very bad idea.


 Dave


When you put a transformer in a cabinet to create a 120 VAC power source 
then you have a separately derived system.   It is harder to understand 
why you need to do this, than to just do it.

The wiring is very simple.  You just need to do it correctly.

Here is a web article that points to section 250 in the NEC (National 
Electric Code) .
http://www.mikeholt.com/technical.php?id=grounding/unformatted/Separatesystemstype=utitle=Separately%20Derived%20Systems%20%5BTransformers,%20Generators,%20etc.%5D%20%284-10-2K%29

Even more on neutral to ground bonding..
http://www.iaei.org/magazine/2005/07/grounding-separately-derived-systems/

See the connections between the neutral and the ground on the secondary 
side of the transformer?   It is really that simple.

Dave

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Re: [Emc-users] 3 phase power

2011-11-11 Thread Peter Blodow
Brian,
looking at your questions I get the feeling that you are a bloody 
beginner as far as power electricity is concerned. I get the scares 
imagining what you could possibly do to yourself and others, 
experimenting with your mains supply. It would be much safer for you and 
would calm my  nerves (and apoparently other's, too) if you'd call a 
local electrician to wire the basic supply of your machinery or what you 
have. It's worth your life's value. Please get yourself some sound 
advice! This is not electronics where a fault only results in a burned 
up transistor or so.

To make it clear: grounding is the up and down of electrical power 
application. Imagine only a little high resistance insulation fault in 
the primary of your local high voltage transfomer - if the secondary 
would not be grounded in some way, in this case you could easily 
experience 10 or 20 kV on your home outlet  In case the secondary is 
ground referenced by connecting the center tap of the secondary windings 
to ground, this fault might not even be noticed! Floating potentials are 
a highly dangerous thing, never leave any circuit unreferenced to ground!

Peter Blodow





Brian May schrieb:
 Sent from my iPod

 On Nov 10, 2011, at 10:30 PM, Dave e...@dc9.tzo.com wrote:

   
 Usually bigger 3 phase machines being fed with 480 volts or so will only 
 have the 3 phases run to the machine without a neutral wire.

 The reason being that Line to Neutral on a 480 volt system is 277 volts 
 and that is not very useful for anything other than lighting.

 To get 120 VAC, two of the phases will be tapped (480 volts) and that 
 will be run to a step down transformer.
 One the secondary side of the transformer,  one leg of the transformer 
 will be declared the hot line, and the other leg will be declared the 
 neutral.
 The neutral will be bonded to the ground close to the transformer.
 The hot line is fused.That will establish a proper 120 VAC circuit 
 off the 3 phase input power.
 

 What is meant by bonded to the ground?  Does that mean connecting the 
 nuetral leg of the transformer to the ground? If so,  why use the transformer 
 at all when i can just go from a leg to ground?


   
 You could run a separate single phase feed into the existing 3 phase 
 power panel, but then you would have power being fed into one panel from 
 two different sources and that gets tricky from a safety standpoint.
 I try and avoid doing that whenever possible.
 Generally when you pull the disconnect switch on a machine panel you 
 want to kill all power in the panel for safety.

 A lot of machine builders are now avoiding 120 volt power system in 
 their machines entirely.   They do that by using DC power supplies that 
 can accept high voltage input power directly.

 You can buy 3 phase input power supplies that will accept up to 600 VAC 
 and produce 24 VDC.  Most of the big power supply makers sell them.

 Dave



 On 11/10/2011 10:27 PM, Brian May wrote:
 
 Ok that makes sense.

 Just out of curiosity, How do other machines do it. Our other cnc machines 
 only have the 3 lines and earth ground running into them...

 Sent from my iPod

 On Nov 10, 2011, at 9:01 PM, Brian Mihulkabmihu...@hulkster.net  wrote:


   
 On 11/10/2011 08:50 PM, Brian May wrote:

 
 This is probably an easy question for alot af the people on the list.

 I have 3 phase power going to my vfd on my machine.  I want to the use 
 that same power to power all the 120 single phase components. (the dc 
 power supply for the steppers and varios other motors. ).  This way i 
 only need 1 plug

 I have been reading and people say i can go from 1 leg to a nuetral or 
 leg to leg. I do not have a nuetral line so my question is will it be ok 
 to go from leg to leg for the 120 single phase?  Or is there some other 
 component i need?

 Thanks
 Brian

 Sent from my iPod
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 If its 3 phase 208, one leg to any other leg will give you 208.  You
 have to have the neutral to get 120 from any leg.  You should get 120
 from any leg to ground but it wouldn't be up to code.

 Brian

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Re: [Emc-users] 3 phase power

2011-11-11 Thread Peter Blodow
Andy,
hereabouts, you can't even buy outlets or plugs with only 4 leads. Also, 
I wouldn't know where to buy a 4 lead power cable. It's 3 or 5.

Another thing (but don't tell Brian): in case your motor, 3 phase 
connected, is wired in wye (star), you have a virtual zero, the common 
central tap of the windings. If your motor is fairly large, a few kW, 
you can easily use this for a small single phase supply, say an 
electronic controller, a work light, a soldering iron or so, without 
unbalancing the motor. The voltage will depend a little on the momentary 
load of the motor.  I use this when  making oscilloscope measurements on 
VFD's where the 3 phase output is floating and no neutral lead is 
provided. To test the VFD I only connect a little idling 150 W three 
phase motor to its output.

Peter Blodow




andy pugh schrieb:
 On 11 November 2011 09:25, Peter Blodow p.blo...@dreki.de wrote:

   
 In Germany (and most european countries, i think), any electrician
 installing a three phase supply without neutral and protective earth
 would be kicked out of business by law for life time instantly.
 

 3P + E outlets are perfectly OK in the UK.

 As has been hinted at elsewhere in the thread, it depends what the
 single-phase power is for. If it is to power DC supplies and equipment
 with internal PSUs like monitors, as long as universal input
 (120VAC-240VAC) devices are chosen, it should be no problem.

   


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Re: [Emc-users] 3 phase power

2011-11-11 Thread Brian May
On Fri, Nov 11, 2011 at 10:01 AM, Peter Blodow p.blo...@dreki.de wrote:

 Brian,
 looking at your questions I get the feeling that you are a bloody
 beginner as far as power electricity is concerned. I get the scares
 imagining what you could possibly do to yourself and others,
 experimenting with your mains supply. It would be much safer for you and
 would calm my  nerves (and apoparently other's, too) if you'd call a
 local electrician to wire the basic supply of your machinery or what you
 have. It's worth your life's value. Please get yourself some sound
 advice! This is not electronics where a fault only results in a burned
 up transistor or so.

 I am asking questions to get sound advice.

Yes I am a beginner at power electronics.  That is why I am asking the
question.  I am reading what I can and asking different people before I do
anything.  I am in no hurry and not planning to wire anything until I
understand what I am doing.  Currently I just have the 3 phase power to the
VFD and the rest from an extension cord in the wall.  It works, but I would
like to improve the design.

I have to learn somehow and will probably ask beginner questions

So far people have given me further links to read and different things to
search on google to understand better.




 To make it clear: grounding is the up and down of electrical power
 application. Imagine only a little high resistance insulation fault in
 the primary of your local high voltage transfomer - if the secondary
 would not be grounded in some way, in this case you could easily
 experience 10 or 20 kV on your home outlet  In case the secondary is
 ground referenced by connecting the center tap of the secondary windings
 to ground, this fault might not even be noticed! Floating potentials are
 a highly dangerous thing, never leave any circuit unreferenced to ground!

 Peter Blodow





 Brian May schrieb:
  Sent from my iPod
 
  On Nov 10, 2011, at 10:30 PM, Dave e...@dc9.tzo.com wrote:
 
 
  Usually bigger 3 phase machines being fed with 480 volts or so will only
  have the 3 phases run to the machine without a neutral wire.
 
  The reason being that Line to Neutral on a 480 volt system is 277 volts
  and that is not very useful for anything other than lighting.
 
  To get 120 VAC, two of the phases will be tapped (480 volts) and that
  will be run to a step down transformer.
  One the secondary side of the transformer,  one leg of the transformer
  will be declared the hot line, and the other leg will be declared the
  neutral.
  The neutral will be bonded to the ground close to the transformer.
  The hot line is fused.That will establish a proper 120 VAC circuit
  off the 3 phase input power.
 
 
  What is meant by bonded to the ground?  Does that mean connecting the
 nuetral leg of the transformer to the ground? If so,  why use the
 transformer at all when i can just go from a leg to ground?
 
 
 
  You could run a separate single phase feed into the existing 3 phase
  power panel, but then you would have power being fed into one panel from
  two different sources and that gets tricky from a safety standpoint.
  I try and avoid doing that whenever possible.
  Generally when you pull the disconnect switch on a machine panel you
  want to kill all power in the panel for safety.
 
  A lot of machine builders are now avoiding 120 volt power system in
  their machines entirely.   They do that by using DC power supplies that
  can accept high voltage input power directly.
 
  You can buy 3 phase input power supplies that will accept up to 600 VAC
  and produce 24 VDC.  Most of the big power supply makers sell them.
 
  Dave
 
 
 
  On 11/10/2011 10:27 PM, Brian May wrote:
 
  Ok that makes sense.
 
  Just out of curiosity, How do other machines do it. Our other cnc
 machines only have the 3 lines and earth ground running into them...
 
  Sent from my iPod
 
  On Nov 10, 2011, at 9:01 PM, Brian Mihulkabmihu...@hulkster.net
  wrote:
 
 
 
  On 11/10/2011 08:50 PM, Brian May wrote:
 
 
  This is probably an easy question for alot af the people on the list.
 
  I have 3 phase power going to my vfd on my machine.  I want to the
 use that same power to power all the 120 single phase components. (the dc
 power supply for the steppers and varios other motors. ).  This way i only
 need 1 plug
 
  I have been reading and people say i can go from 1 leg to a nuetral
 or leg to leg. I do not have a nuetral line so my question is will it be ok
 to go from leg to leg for the 120 single phase?  Or is there some other
 component i need?
 
  Thanks
  Brian
 
  Sent from my iPod
 
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  https://lists.sourceforge.net/lists/listinfo/emc-users
 
 
  If its 3 phase 208, one leg to 

Re: [Emc-users] 3 phase power

2011-11-11 Thread andy pugh
On 11 November 2011 16:13, Peter Blodow p.blo...@dreki.de wrote:

 hereabouts, you can't even buy outlets or plugs with only 4 leads.

That seems a bit strange. What do you connect the neutral to, if there
is no external star point on a motor. for example?

A typical VFD, for example, has nowhere to connect that extra wire. Do
you leave it dangling? Do you need to fuse it?

(To prove they exist:
http://www.tlc-direct.co.uk/Main_Index/Plugs_and_Sockets_Industrial_Index/Plugs_and_Sockets_Ind_415v/index.html#Red_415v_16_Amp_4_Pin
)

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Re: [Emc-users] 3 phase power

2011-11-11 Thread andy pugh
On 11 November 2011 16:22, Brian May bri...@do-precision.com wrote:

 Yes I am a beginner at power electronics.  That is why I am asking the
 question.  I am reading what I can and asking different people before I do
 anything.  I am in no hurry and not planning to wire anything until I
 understand what I am doing

That would be illegal in the UK.

Just one of many laws I flout on a regular basis.

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Re: [Emc-users] 3 phase power

2011-11-11 Thread Peter Blodow
Brian,
power electrics is not a subject to learn by reading a few books. It's a 
craft.  In order to get a licence here in Germany, you have to be an 
apprentice for three years and a fellow (? Geselle in German) for 
another few years. After this and only if you have delivered a master 
piece to the chamber and passed their master's test, you have the chance 
to get licenced so you are allowed to wire houses and electrical 
appliances in your own responsibility without supervision, and even so, 
any house supply must be inspected first by the local supervisiors of 
the power supply companies before placing in the main fuses into their 
sockets.

Do you think you will get all this knowledge from reading a few books? 
Even if you get your gadgets running somehow, do you know what gauge 
wires to use, how large the safety distances from high potential parts 
have to be, how to measure ground and insulation resistances, which 
safety switches to use and how to set them correctly, what thermal 
precautions to take in a crowded power cabinet?

 From here, I can't give you reading hints because I din't know the US 
literature. Over here, I would search for text books for professional 
schools. These schools teach all apprentices aside from their practical 
work once a week. They give them theoretical and legal information to 
back up their practical skills with sound knowledge. I remember using 
such a book when I was in my (US) high school electricity class way back 
in the sixties.

Please don't play with your life and get yourself assistance from a 
specialist!

Peter Blodow



Brian May schrieb:

 Yes I am a beginner at power electronics.  That is why I am asking the
 question.  I am reading what I can and asking different people before I do
 anything.  I am in no hurry and not planning to wire anything until I
 understand what I am doing.  Currently I just have the 3 phase power to the
 VFD and the rest from an extension cord in the wall.  It works, but I would
 like to improve the design.

 I have to learn somehow and will probably ask beginner questions

 So far people have given me further links to read and different things to
 search on google to understand better.




   
 To make it clear: grounding is the up and down of electrical power
 application. Imagine only a little high resistance insulation fault in
 the primary of your local high voltage transfomer - if the secondary
 would not be grounded in some way, in this case you could easily
 experience 10 or 20 kV on your home outlet  In case the secondary is
 ground referenced by connecting the center tap of the secondary windings
 to ground, this fault might not even be noticed! Floating potentials are
 a highly dangerous thing, never leave any circuit unreferenced to ground!

 Peter Blodow




 


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Re: [Emc-users] 3 phase power

2011-11-11 Thread gene heskett
On Friday, November 11, 2011 11:28:02 AM Peter Blodow did opine:

 Brian,
 looking at your questions I get the feeling that you are a bloody
 beginner as far as power electricity is concerned. I get the scares
 imagining what you could possibly do to yourself and others,
 experimenting with your mains supply. It would be much safer for you and
 would calm my  nerves (and apoparently other's, too) if you'd call a
 local electrician to wire the basic supply of your machinery or what you
 have. It's worth your life's value. Please get yourself some sound
 advice! This is not electronics where a fault only results in a burned
 up transistor or so.
 
I've been following this thread, debating if I should jump in, but now that 
Peter has said it, I concur heartily with his advice.

Its easy enough to be crispy critter'd around mains power, I've damned near 
done it to myself at least 3 times in my work around tv stations where we 
may be the local power companies largest customer. 2nd degree burns on both 
arms  the at the instant bare chest, will take ALL the starch out of you 
for a few days, and likely lay you up with the shingles for a month or 
more.  Been there, done that, it will totally redefine your personal pain 
threshold, upwards.  No one needs that but somehow I kicked loose and 
survived.

Simply put Brian, if you need to ask these questions, then get a licensed 
pro who is intimately familiar with the local codes and let him do it.  We 
aren't there and in some cases in this thread are trying to be helpful with 
inadequate information and almost zero knowledge of local codes.

Old buildings with grandfathered in electrical supplies can be legal, and 
lethal.

 To make it clear: grounding is the up and down of electrical power
 application. Imagine only a little high resistance insulation fault in
 the primary of your local high voltage transfomer - if the secondary
 would not be grounded in some way, in this case you could easily
 experience 10 or 20 kV on your home outlet  In case the secondary is
 ground referenced by connecting the center tap of the secondary windings
 to ground, this fault might not even be noticed! Floating potentials are
 a highly dangerous thing, never leave any circuit unreferenced to
 ground!
 
 Peter Blodow
 
 Brian May schrieb:
  Sent from my iPod
  
  On Nov 10, 2011, at 10:30 PM, Dave e...@dc9.tzo.com wrote:
  Usually bigger 3 phase machines being fed with 480 volts or so will
  only have the 3 phases run to the machine without a neutral wire.
  
  The reason being that Line to Neutral on a 480 volt system is 277
  volts and that is not very useful for anything other than lighting.
  
  To get 120 VAC, two of the phases will be tapped (480 volts) and that
  will be run to a step down transformer.
  One the secondary side of the transformer,  one leg of the
  transformer will be declared the hot line, and the other leg will be
  declared the neutral.
  The neutral will be bonded to the ground close to the transformer.
  The hot line is fused.That will establish a proper 120 VAC
  circuit off the 3 phase input power.
  
  What is meant by bonded to the ground?  Does that mean connecting
  the nuetral leg of the transformer to the ground? If so,  why use the
  transformer at all when i can just go from a leg to ground?
  
  You could run a separate single phase feed into the existing 3 phase
  power panel, but then you would have power being fed into one panel
  from two different sources and that gets tricky from a safety
  standpoint. I try and avoid doing that whenever possible.
  Generally when you pull the disconnect switch on a machine panel you
  want to kill all power in the panel for safety.
  
  A lot of machine builders are now avoiding 120 volt power system in
  their machines entirely.   They do that by using DC power supplies
  that can accept high voltage input power directly.
  
  You can buy 3 phase input power supplies that will accept up to 600
  VAC and produce 24 VDC.  Most of the big power supply makers sell
  them.
  
  Dave
  
  On 11/10/2011 10:27 PM, Brian May wrote:
  Ok that makes sense.
  
  Just out of curiosity, How do other machines do it. Our other cnc
  machines only have the 3 lines and earth ground running into
  them...
  
  Sent from my iPod
  
  On Nov 10, 2011, at 9:01 PM, Brian Mihulkabmihu...@hulkster.net  
wrote:
  On 11/10/2011 08:50 PM, Brian May wrote:
  This is probably an easy question for alot af the people on the
  list.
  
  I have 3 phase power going to my vfd on my machine.  I want to the
  use that same power to power all the 120 single phase components.
  (the dc power supply for the steppers and varios other motors. ).
   This way i only need 1 plug
  
  I have been reading and people say i can go from 1 leg to a
  nuetral or leg to leg. I do not have a nuetral line so my
  question is will it be ok to go from leg to leg for the 120
  single phase?  Or is there some other component i need?
  
  Thanks
  

Re: [Emc-users] 3 phase power

2011-11-11 Thread Brian May
Yes, you are probably right,  I will look for a local professional guy to
come and get things going.  At least I have an idea of what is
happening...

Thanks for the advice

On Fri, Nov 11, 2011 at 10:54 AM, gene heskett ghesk...@wdtv.com wrote:

 On Friday, November 11, 2011 11:28:02 AM Peter Blodow did opine:

  Brian,
  looking at your questions I get the feeling that you are a bloody
  beginner as far as power electricity is concerned. I get the scares
  imagining what you could possibly do to yourself and others,
  experimenting with your mains supply. It would be much safer for you and
  would calm my  nerves (and apoparently other's, too) if you'd call a
  local electrician to wire the basic supply of your machinery or what you
  have. It's worth your life's value. Please get yourself some sound
  advice! This is not electronics where a fault only results in a burned
  up transistor or so.

 I've been following this thread, debating if I should jump in, but now that
 Peter has said it, I concur heartily with his advice.

 Its easy enough to be crispy critter'd around mains power, I've damned near
 done it to myself at least 3 times in my work around tv stations where we
 may be the local power companies largest customer. 2nd degree burns on both
 arms  the at the instant bare chest, will take ALL the starch out of you
 for a few days, and likely lay you up with the shingles for a month or
 more.  Been there, done that, it will totally redefine your personal pain
 threshold, upwards.  No one needs that but somehow I kicked loose and
 survived.

 Simply put Brian, if you need to ask these questions, then get a licensed
 pro who is intimately familiar with the local codes and let him do it.  We
 aren't there and in some cases in this thread are trying to be helpful with
 inadequate information and almost zero knowledge of local codes.

 Old buildings with grandfathered in electrical supplies can be legal, and
 lethal.

  To make it clear: grounding is the up and down of electrical power
  application. Imagine only a little high resistance insulation fault in
  the primary of your local high voltage transfomer - if the secondary
  would not be grounded in some way, in this case you could easily
  experience 10 or 20 kV on your home outlet  In case the secondary is
  ground referenced by connecting the center tap of the secondary windings
  to ground, this fault might not even be noticed! Floating potentials are
  a highly dangerous thing, never leave any circuit unreferenced to
  ground!
 
  Peter Blodow
 
  Brian May schrieb:
   Sent from my iPod
  
   On Nov 10, 2011, at 10:30 PM, Dave e...@dc9.tzo.com wrote:
   Usually bigger 3 phase machines being fed with 480 volts or so will
   only have the 3 phases run to the machine without a neutral wire.
  
   The reason being that Line to Neutral on a 480 volt system is 277
   volts and that is not very useful for anything other than lighting.
  
   To get 120 VAC, two of the phases will be tapped (480 volts) and that
   will be run to a step down transformer.
   One the secondary side of the transformer,  one leg of the
   transformer will be declared the hot line, and the other leg will be
   declared the neutral.
   The neutral will be bonded to the ground close to the transformer.
   The hot line is fused.That will establish a proper 120 VAC
   circuit off the 3 phase input power.
  
   What is meant by bonded to the ground?  Does that mean connecting
   the nuetral leg of the transformer to the ground? If so,  why use the
   transformer at all when i can just go from a leg to ground?
  
   You could run a separate single phase feed into the existing 3 phase
   power panel, but then you would have power being fed into one panel
   from two different sources and that gets tricky from a safety
   standpoint. I try and avoid doing that whenever possible.
   Generally when you pull the disconnect switch on a machine panel you
   want to kill all power in the panel for safety.
  
   A lot of machine builders are now avoiding 120 volt power system in
   their machines entirely.   They do that by using DC power supplies
   that can accept high voltage input power directly.
  
   You can buy 3 phase input power supplies that will accept up to 600
   VAC and produce 24 VDC.  Most of the big power supply makers sell
   them.
  
   Dave
  
   On 11/10/2011 10:27 PM, Brian May wrote:
   Ok that makes sense.
  
   Just out of curiosity, How do other machines do it. Our other cnc
   machines only have the 3 lines and earth ground running into
   them...
  
   Sent from my iPod
  
   On Nov 10, 2011, at 9:01 PM, Brian Mihulkabmihu...@hulkster.net
 wrote:
   On 11/10/2011 08:50 PM, Brian May wrote:
   This is probably an easy question for alot af the people on the
   list.
  
   I have 3 phase power going to my vfd on my machine.  I want to the
   use that same power to power all the 120 single phase components.
   (the dc power supply for the steppers and 

Re: [Emc-users] 3 phase power

2011-11-11 Thread Peter Blodow
andy pugh schrieb:
 On 11 November 2011 16:13, Peter Blodow p.blo...@dreki.de wrote:

   
 hereabouts, you can't even buy outlets or plugs with only 4 leads.
 

 That seems a bit strange. What do you connect the neutral to, if there
 is no external star point on a motor. for example?
   
When you bolt an outlet to a wall you can't possibly know what the next 
guy will connect to it later.

 A typical VFD, for example, has nowhere to connect that extra wire. Do
 you leave it dangling? Do you need to fuse it?
   
If the VFD (primary side) or any other device has no terminal for the 
neutral, just leave it. Neutral is never, never, never fused because it 
would not be selective and mean a danger if devices powered by other 
circuits are using the same neutral return lead. I killed a lot of LAN 
power plug adapters some years ago when the neutral wire came loose in 
the power distribution cabinet. In this case, devices will be connected 
in series between two phases, and if one is a 2 kW heater and the other 
a 5 W DC plug, guess which one will get the overvoltage...
 (To prove they exist:
 http://www.tlc-direct.co.uk/Main_Index/Plugs_and_Sockets_Industrial_Index/Plugs_and_Sockets_Ind_415v/index.html#Red_415v_16_Amp_4_Pin
 )
   
I believe it. In England, there exist also things like haunted castles 
in the moor, white ghosts at midnight, unremovable blood stains on the 
carpet and Maggie Thatcher :-))
Look at this:

http://de.wikipedia.org/wiki/IEC_60309

for standard industrial outlets and plugs and you will know what I mean.

Peter Blodow




Peter Bloow

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Re: [Emc-users] 3 phase power

2011-11-11 Thread Peter Blodow
Very good idea! And if you want to learn something, this guy will be the 
right one to ask your questions to. He will know local regulations and 
hopefuly tell you what is doing, just ask a few holes in his stomach, as 
we say.

Gene, you made some experience the hard way (no envy), which I didn't 
have in just this manner, but I can remember e few instances where I 
found myself on the floor, too, without knowing why I laid down...
Peter


Brian May schrieb:
 Yes, you are probably right,  I will look for a local professional guy to
 come and get things going.  At least I have an idea of what is
 happening...

 Thanks for the advice

 On Fri, Nov 11, 2011 at 10:54 AM, gene heskett ghesk...@wdtv.com wrote:

   
 On Friday, November 11, 2011 11:28:02 AM Peter Blodow did opine:

 
 Brian,
 looking at your questions I get the feeling that you are a bloody
 beginner as far as power electricity is concerned. I get the scares
 imagining what you could possibly do to yourself and others,
 experimenting with your mains supply. It would be much safer for you and
 would calm my  nerves (and apoparently other's, too) if you'd call a
 local electrician to wire the basic supply of your machinery or what you
 have. It's worth your life's value. Please get yourself some sound
 advice! This is not electronics where a fault only results in a burned
 up transistor or so.
   
 I've been following this thread, debating if I should jump in, but now that
 Peter has said it, I concur heartily with his advice.

 Its easy enough to be crispy critter'd around mains power, I've damned near
 done it to myself at least 3 times in my work around tv stations where we
 may be the local power companies largest customer. 2nd degree burns on both
 arms  the at the instant bare chest, will take ALL the starch out of you
 for a few days, and likely lay you up with the shingles for a month or
 more.  Been there, done that, it will totally redefine your personal pain
 threshold, upwards.  No one needs that but somehow I kicked loose and
 survived.

 Simply put Brian, if you need to ask these questions, then get a licensed
 pro who is intimately familiar with the local codes and let him do it.  We
 aren't there and in some cases in this thread are trying to be helpful with
 inadequate information and almost zero knowledge of local codes.

 Old buildings with grandfathered in electrical supplies can be legal, and
 lethal.

 
 To make it clear: grounding is the up and down of electrical power
 application. Imagine only a little high resistance insulation fault in
 the primary of your local high voltage transfomer - if the secondary
 would not be grounded in some way, in this case you could easily
 experience 10 or 20 kV on your home outlet  In case the secondary is
 ground referenced by connecting the center tap of the secondary windings
 to ground, this fault might not even be noticed! Floating potentials are
 a highly dangerous thing, never leave any circuit unreferenced to
 ground!

 Peter Blodow

 Brian May schrieb:
   
 Sent from my iPod

 On Nov 10, 2011, at 10:30 PM, Dave e...@dc9.tzo.com wrote:
 
 Usually bigger 3 phase machines being fed with 480 volts or so will
 only have the 3 phases run to the machine without a neutral wire.

 The reason being that Line to Neutral on a 480 volt system is 277
 volts and that is not very useful for anything other than lighting.

 To get 120 VAC, two of the phases will be tapped (480 volts) and that
 will be run to a step down transformer.
 One the secondary side of the transformer,  one leg of the
 transformer will be declared the hot line, and the other leg will be
 declared the neutral.
 The neutral will be bonded to the ground close to the transformer.
 The hot line is fused.That will establish a proper 120 VAC
 circuit off the 3 phase input power.
   
 What is meant by bonded to the ground?  Does that mean connecting
 the nuetral leg of the transformer to the ground? If so,  why use the
 transformer at all when i can just go from a leg to ground?

 
 You could run a separate single phase feed into the existing 3 phase
 power panel, but then you would have power being fed into one panel
 from two different sources and that gets tricky from a safety
 standpoint. I try and avoid doing that whenever possible.
 Generally when you pull the disconnect switch on a machine panel you
 want to kill all power in the panel for safety.

 A lot of machine builders are now avoiding 120 volt power system in
 their machines entirely.   They do that by using DC power supplies
 that can accept high voltage input power directly.

 You can buy 3 phase input power supplies that will accept up to 600
 VAC and produce 24 VDC.  Most of the big power supply makers sell
 them.

 Dave

 On 11/10/2011 10:27 PM, Brian May wrote:
   
 Ok that makes sense.

 Just out of curiosity, How do other machines do it. Our other cnc
 machines only have the 3 lines and earth ground 

Re: [Emc-users] 3 phase power

2011-11-11 Thread Jon Elson
andy pugh wrote:
 On 11 November 2011 09:25, Peter Blodow p.blo...@dreki.de wrote:

   
 In Germany (and most european countries, i think), any electrician
 installing a three phase supply without neutral and protective earth
 would be kicked out of business by law for life time instantly.
 

   
The US has a VARIETY of 3-phase systems.  The 120/208 Wye system is 
intended for
office building and apartment buildings, and you get 208 3-phase for 
larger loads like
elevators and air conditioning, and 120 normal lamps, computers, 
appliances, etc.
A problem is 240 V appliances may not run well on 208.

For shops, industrial buildings and such, they often have 120/208 for 
the office space
and 240 Delta for the shop.  There are 3 ways to do Delta.  There is 
balanced Delta,
where each hot wire has the same voltage to ground.  A neutral is not 
provided by
the mains transformer, as it is a fully-floating Delta winding.  They 
provide a small
balance transformer, and if it draws any significant current it trips 
the whole
transformer off-line with a ground fault indication.  There are two 
OTHER systems
still seen, but generally not installed anymore.  There is 
corner-grounded-delta,
where one of the hots is grounded.  This gives you 240 V between any of the
mains, and is often implemented with only two single phase transformers, 
so it
is often called open delta.  One advantage is you get to use residential 
2-pole
breakers.

Another older system that has an extra advantage is center-grounded-delta,
where one center-tapped residential transformer is used.  This transformer
gives you 120/240 V single phase power for office and computer items.
A second single phase transformer forms an open delta system, for the 
3-phase
loads.  In this system, no phase wire is neutral, and the system is 
unbalanced
relative to ground.  The motors don't care, of course, as long as all 
the hot-hot
voltages are the same.

Our building at work has 408 delta, 240 delta, and 120/208 delta, and the
breaker panels fill an entire wall of the utility room.  (Mostly the 480
breakers, they are really big.)

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Re: [Emc-users] 3 phase power

2011-11-11 Thread gene heskett
On Friday, November 11, 2011 11:58:11 AM andy pugh did opine:

 On 11 November 2011 16:22, Brian May bri...@do-precision.com wrote:
  Yes I am a beginner at power electronics.  That is why I am asking the
  question.  I am reading what I can and asking different people before
  I do anything.  I am in no hurry and not planning to wire anything
  until I understand what I am doing
 
 That would be illegal in the UK.

Depends on which side of the metering you are on here in the states, Andy.  
Local municipal/state codes _may_ preempt your doing it yourself, but when 
I installed a 200 amp service, the puny 1974 style service for the house 
originally installed became a sub-circuit, I found that the load side of 
the meter didn't need to be inspected before the new drop was hooked up.  
So the house wiring, while it has had some additions by me (and the central 
air installer) is relatively untouched, which simplified the breaker lineup 
in the 200 amp box quite a bit.

 Just one of many laws I flout on a regular basis.

As have I, but common sense is one I don't flout, at least very often.

I can recall that I once had a Phillips double insulated scope hooked 
across a 10 ohm resistor in the screen circuit of a 4CX5000A in the visual 
driver side of a GE TF4 transmitter, with a piece of spaghetti over the 
probe lead as the interlocked door closed on it.  That made the scope hot 
by about 1500 volts so I stood on a plastic stool to operate the scope and 
take my measurements, which proved that the tube was largely finished, not 
because of poor cathode emission, but a warped screen grid, it was no 
longer in the electronic shadow of the control grid and was drawing around 
2 amps at sync tip power level while drawing a text book upper end of 18 
milliamps as indicated on the screen current meter.  I have since learned 
that you may as well call for a new one if the meter goes above 5 
milliamps, the end is nigh on that tube.

Sometimes you can tune to increase the loading and keep it running till the 
new one arrives, mostly you will be down to 75% power in another 2 weeks as 
that level of peak current draw is pretty self destructive to what is left.

Yup, I'm also one of those fools who goes where angels won't.  Why, at 77, 
I am still among us is a puzzle.

I don't recommend it for a millisecond. Please, folks, do not use me for an 
example. :(

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
He who despairs over an event is a coward, but he who holds hopes for
the human condition is a fool.
-- Albert Camus

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Re: [Emc-users] 3 phase power

2011-11-11 Thread gene heskett
On Friday, November 11, 2011 12:38:29 PM Peter Blodow did opine:

 Very good idea! And if you want to learn something, this guy will be the
 right one to ask your questions to. He will know local regulations and
 hopefuly tell you what is doing, just ask a few holes in his stomach, as
 we say.
 
 Gene, you made some experience the hard way (no envy), which I didn't
 have in just this manner, but I can remember e few instances where I
 found myself on the floor, too, without knowing why I laid down...
 Peter

In my case I was already laying on the hot terminals of a 240 volt, 3 phase 
autoformer trying to reach a small part I had dropped from fatigue as I had 
been about it then for about 14 hours.  To get loose I had to do some fancy 
kicking with my legs, and my arms flew up, lacerating the backs of both 
hands on parts above.  It was hot and I was extremely sweaty which of 
course  just made that much better a connection.

I had 2 choices, I could lay there and let it finish me, or kick to try and 
get loose, and I actually took a couple of seconds to think about it.  I 
had leaned over it to see if I could retrieve a washer that was part of the 
shorting arrangement on the back door of the rectifier cabinet of a TF3-AL 
GE.  Which I had to rebuild due to a driver power failure that did not take 
down the finals high voltage.  The operator on duty didn't note it still 
said 7300 on the meter and was opening doors to see where the problem might 
be, and of course all hell broke loose when he opened the rectifier cabinet 
door, the undervoltage trip in the AK2-25 breaker didn't trip it, and he 
tried to reclose the door.  We wound up replacing the finals plate 
transformer, 4000 lbs of it, and all the primary wire clear to the 
substation pole, but never did fix the holes burned in a 14 gage steel 
cabinet, about 4 days off the air all told including an on-site redesign of 
that undervoltage trip to make it dead reliable. The circuit breaker 
feeding the autorformer was only a 400 amp breaker.  And thanks to 
grandfathering, the next fuse was a 15 amp in the 7200 volt feed of each 
phase on the substation pole.

There was no entrance breaker in that building, built in about 1956, long 
before there was an N.E.C. manual. Serviced by 4 pieces of 750 mcm alu.  
That was the first time it was replaced, but they did a bad crimp and we 
had to replace it clear into the building when that crimp went to hell 
about 10 years later.  Those fuses have been cleared so many times they 
won't clear anymore, the holders themselves are so conductive from exploded 
fuse wire.  Last time parts caught fire  dripped into the dry grass under 
the pole  had to be stamped out as we never had more than about 1200 
gallons of roof runoff water in the cistern.  Its still hot, but only 
because the 509' tower still needs lights.

The operator on duty at the time was in the shitter and claimed he saw the 
lights flicker but had no idea I was the short circuit.  It made him feel 
bad that he wasn't there to help.  Since I outweighed that older Vietnam 
vet by about 100 lbs at the time, I doubt he could have helped much anyway.

He was one of my charity cases, no HR dept would ever have hired him, and 
now gone from the big C with a month to go before he could have filed for 
early SS.  He had brain enough to do the job and actually understood me 
when I talked technical, but was a physical wreck from Nam wounds, and 
slowly turning into an alky.  I had to chew him out about drinking on the 
job early on, but did not have a problem again till the last year when it 
was obvious to all that his time was running out, and that he needed it for 
pain killer.  He had a ball on his back near the spinal cord about the size 
of a grapefruit, but wouldn't go get it checked out at the local VA 
hospital because he was also taking care of his long time live in GF whose 
kidneys had failed and that was, in his mind, more important.  I can be a 
hard ass, but I couldn't fire him as long as the logs were taken care of.  
I gave him 15 years of employment he likely would not have otherwise had.

He had another talent too, he was a relatively busy drummer in Nashville 
for a while after the V.N. war, backing some of the big names at the time 
and could still do a damned good job on Jerry Wood's drum set, another 
story I might tell some time.

A walk down memory lane...

[overdue snip]

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Engineering meets art in the parking lot and things explode.
-- Garry Peterson, about Survival Research Labs

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Re: [Emc-users] 3 phase power

2011-11-11 Thread Karl Schmidt
On 11/11/2011 03:25 AM, Peter Blodow wrote:
 Brian,
 Here in Germany, all electrical supply, home and industry, is done with
 three phase current plus neutral. For single phase use, like for
 apartments, the three phases are split up and each apartment or room
 gets one hot leg plus neutral (plus protective earth).

Interesting - you are saying that all homes in Germany have 3phase power?  
That would mean 3 
transformers instead of one - an expensive way to go for the utility company.  
There is some savings 
in distribution losses with 3 phase - and in the USA some homes are now getting 
3 phase for 
air-conditioning and a lower rate.

The thing that changes this is now inverters have dropped greatly in cost. 
There is little reason to 
pay for a 3-phase service install for a one man shop.  (Newer Air-conditioners 
may have an inverter 
to increase efficiency )

The error of using safety-ground as a neutral is a common error (the most 
common?) - once current is 
flowing over the conductor, there is always a voltage drop and then a ground 
potential is no longer 
a ground potential. The rule is: Never use safety-ground as a neutral and never 
use a neutral as a 
safety-ground. Safety grounds should never have current flowing unless there is 
something faulty.

The number of power connectors around the world is staggering. historically, 
most countries set up 
their own standard so some local company would have a cartel to produce the 
plugs and sockets.  Some 
of the connectors are close enough in size that they will plug into other 
standards creating 
dangerous situations.

It is also important to note that color codes for power circuits varies by 
county; sometimes in 
dangerous ways! I have a bit of this written up at:

http://wiki.xtronics.com/index.php/Wire-Gauge_Ampacity#Why_was_.27hot.27_Black_in_House_Wiring.3F

There is a second article related to grounding here:

http://wiki.xtronics.com/index.php/Lightning_Failures_in_Transducers



Karl Schmidt  EMail k...@xtronics.com
Transtronics, Inc.  WEB http://xtronics.com
3209 West 9th Street Ph (785) 841-3089
Lawrence, KS 66049  FAX (785) 841-0434

When angry, count to four; when very angry, swear. -- Mark Twain



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Re: [Emc-users] 3 phase power

2011-11-11 Thread Peter Blodow
Hello Karl,

the general installation for small houses, like one family buildings or 
small shops, if made new or repaired, is a 3 phase four lead underground 
cable, fused with 50 A where it enters the building, coming up from the 
ground at the edge of the houses wall. In our case, rather typical I 
think, it's a four times 70 sq. mm alu cable with double PVC insulation. 
From the main fuses, a four times 25 sq. mm copper cable continues to 
the current counter. After that, current is fused with three 35 A fuses. 
Then things split up into three copper strips for the single phase 
circuits. Each circuit, going to the rooms, is equipped with a 16 A 
breaker. The tripping characteristics are from very fast (magnetic 
breaker) for the living rooms, medium for the kitchen and lag for my 
machinery (mainly thermal breaker). For the welding shop and the outdoor 
circuits I use 25 A slow blow wire fuses. In our house, being rather 
large, I have installed 6 sub-distribution cabinets in order to keep the 
single phase wires and cables at reasonable length.

The neutral lead of the incoming ground cable is grounded at the village 
transformer station together with the center of the secondary windings 
of the trafo. It's primary is connected in delta so there is no 
grounding on the high voltage side. Inside the house, lead #4 is 
connected by a 16 sq. mm copper to the main water pipe, but since the 
incoming public water supply is now a plastic pipe I doubt that there is 
much use...

After the current measuring device, the neutral is split up into the 
neutral lead system going to the single phase circuits and the 
protective ground system, both going throughout the house. This 
separation must happen as soon the leads become smaller than 10 sq. mm 
copper, i.e., right before the separation of the single phase circuits. 
With heavier wires, they may serve both purposes in one.

The transformers at the station are three phase transformers, three 
coils on a three leg iron core. There is only one trafo necessary for 
one supply line, e.g., one street. This is all a very simple and 
straightforward system. At the trafo station there is also a circuit 
breaker to interrupt all phases in case one of them fails, in order to 
avoid unsymmetrical supply with a danger of burning up three phase 
motors. A three leg trafo costs about 30% or so more than a single phase 
trafo, but can carry 70% more energy, which is the reason for this system.

Even In little houses and small apartments, all apartments will have a 
three phase supply because the electric kitchen stoves, usually being 
the largest consumer, are connected three phase in order to distribute 
power to the lines, hereby avoiding unsymmetries. These tend to be 
cancelled out by statistic distribution, looking over a large number of 
houses.

This system is, of course, not so true for old buildings, but after WW 
II there weren't so many buildings left around in Germany, so we had the 
chance of new technologies with new installations. When we had bought 
our house in the seventies, I found remainders of the old installation 
in the attic:  6 A at 220V AC, single phase.  That made it 1300 Watts at 
maximum, and now I have almost 100 kW available...

Peter Blodow



Karl Schmidt schrieb:

 On 11/11/2011 03:25 AM, Peter Blodow wrote:
   
 Brian,
 Here in Germany, all electrical supply, home and industry, is done with
 three phase current plus neutral. For single phase use, like for
 apartments, the three phases are split up and each apartment or room
 gets one hot leg plus neutral (plus protective earth).
 

 Interesting - you are saying that all homes in Germany have 3phase power?  
 That would mean 3 
 transformers instead of one - an expensive way to go for the utility company. 
  There is some savings 
 in distribution losses with 3 phase - and in the USA some homes are now 
 getting 3 phase for 
 air-conditioning and a lower rate.

 The thing that changes this is now inverters have dropped greatly in cost. 
 There is little reason to 
 pay for a 3-phase service install for a one man shop.  (Newer 
 Air-conditioners may have an inverter 
 to increase efficiency )

 The error of using safety-ground as a neutral is a common error (the most 
 common?) - once current is 
 flowing over the conductor, there is always a voltage drop and then a ground 
 potential is no longer 
 a ground potential. The rule is: Never use safety-ground as a neutral and 
 never use a neutral as a 
 safety-ground. Safety grounds should never have current flowing unless there 
 is something faulty.

 The number of power connectors around the world is staggering. historically, 
 most countries set up 
 their own standard so some local company would have a cartel to produce the 
 plugs and sockets.  Some 
 of the connectors are close enough in size that they will plug into other 
 standards creating 
 dangerous situations.

 It is also important to note that color codes for power circuits 

Re: [Emc-users] 3 phase power

2011-11-11 Thread gene heskett
On Friday, November 11, 2011 05:18:26 PM Peter Blodow did opine:

 Hello Karl,
 
 the general installation for small houses, like one family buildings or
 small shops, if made new or repaired, is a 3 phase four lead underground
 cable, fused with 50 A where it enters the building, coming up from the
 ground at the edge of the houses wall. In our case, rather typical I
 think, it's a four times 70 sq. mm alu cable with double PVC insulation.
 From the main fuses, a four times 25 sq. mm copper cable continues to
 the current counter. After that, current is fused with three 35 A fuses.
 Then things split up into three copper strips for the single phase
 circuits. Each circuit, going to the rooms, is equipped with a 16 A
 breaker. The tripping characteristics are from very fast (magnetic
 breaker) for the living rooms, medium for the kitchen and lag for my
 machinery (mainly thermal breaker). For the welding shop and the outdoor
 circuits I use 25 A slow blow wire fuses. In our house, being rather
 large, I have installed 6 sub-distribution cabinets in order to keep the
 single phase wires and cables at reasonable length.
 
 The neutral lead of the incoming ground cable is grounded at the village
 transformer station together with the center of the secondary windings
 of the trafo. It's primary is connected in delta so there is no
 grounding on the high voltage side. Inside the house, lead #4 is
 connected by a 16 sq. mm copper to the main water pipe, but since the
 incoming public water supply is now a plastic pipe I doubt that there is
 much use...
 
You need to fix that Peter.  I'd take it back to the entrance, drive 2 
ground rods adjacent to the foundation that are 2 meters apart, and tie the 
neutral to both with the same size wire they used for the water pipe 
connection that is no longer there.  Run separate wires to each rod so that 
it is y'd to each rod at the neutral wire.  That will stop 90% of a local 
lightning strike.

 After the current measuring device, the neutral is split up into the
 neutral lead system going to the single phase circuits and the
 protective ground system, both going throughout the house. This
 separation must happen as soon the leads become smaller than 10 sq. mm
 copper, i.e., right before the separation of the single phase circuits.
 With heavier wires, they may serve both purposes in one.
 
 The transformers at the station are three phase transformers, three
 coils on a three leg iron core. There is only one trafo necessary for
 one supply line, e.g., one street. This is all a very simple and
 straightforward system. At the trafo station there is also a circuit
 breaker to interrupt all phases in case one of them fails, in order to
 avoid unsymmetrical supply with a danger of burning up three phase
 motors. A three leg trafo costs about 30% or so more than a single phase
 trafo, but can carry 70% more energy, which is the reason for this
 system.
 
 Even In little houses and small apartments, all apartments will have a
 three phase supply because the electric kitchen stoves, usually being
 the largest consumer, are connected three phase in order to distribute
 power to the lines, hereby avoiding unsymmetries. These tend to be
 cancelled out by statistic distribution, looking over a large number of
 houses.
 
 This system is, of course, not so true for old buildings, but after WW
 II there weren't so many buildings left around in Germany, so we had the
 chance of new technologies with new installations. When we had bought
 our house in the seventies, I found remainders of the old installation
 in the attic:  6 A at 220V AC, single phase.  That made it 1300 Watts at
 maximum, and now I have almost 100 kW available...

Compared to my 50.8kw with that 200 amp 254 volt balanced single phase 
feed, that rather nice.

 Peter Blodow
 
 Karl Schmidt schrieb:
  On 11/11/2011 03:25 AM, Peter Blodow wrote:
  Brian,
  Here in Germany, all electrical supply, home and industry, is done
  with three phase current plus neutral. For single phase use, like
  for apartments, the three phases are split up and each apartment or
  room gets one hot leg plus neutral (plus protective earth).
  
  Interesting - you are saying that all homes in Germany have 3phase
  power?  That would mean 3 transformers instead of one - an expensive
  way to go for the utility company.  There is some savings in
  distribution losses with 3 phase - and in the USA some homes are now
  getting 3 phase for air-conditioning and a lower rate.
  
  The thing that changes this is now inverters have dropped greatly in
  cost. There is little reason to pay for a 3-phase service install for
  a one man shop.  (Newer Air-conditioners may have an inverter to
  increase efficiency )
  
  The error of using safety-ground as a neutral is a common error (the
  most common?) - once current is flowing over the conductor, there is
  always a voltage drop and then a ground potential is no longer a
  ground potential. The rule is: 

Re: [Emc-users] 3 phase power

2011-11-11 Thread Dave
On 11/11/2011 11:29 AM, andy pugh wrote:
 That would be illegal in the UK.

 Just one of many laws I flout on a regular basis.


What would be illegal in the UK?

Dave

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Re: [Emc-users] 3 phase power

2011-11-11 Thread Dave
Brian,

If you work at some industrial facility or know someone who does, try 
and find an industrial electrician to help you out.   Oftentimes they 
will not be a licensed electrician as they are not a contractor.  They 
may, or may not have a journeyman's card, depending on their background.

You do not want a guy that wires houses even if he is licensed, as he 
will likely know almost nothing about machine wiring.

Dave



On 11/11/2011 12:04 PM, Brian May wrote:
 Yes, you are probably right,  I will look for a local professional guy to
 come and get things going.  At least I have an idea of what is
 happening...

 Thanks for the advice

 On Fri, Nov 11, 2011 at 10:54 AM, gene heskettghesk...@wdtv.com  wrote:


 On Friday, November 11, 2011 11:28:02 AM Peter Blodow did opine:

  
 Brian,
 looking at your questions I get the feeling that you are a bloody
 beginner as far as power electricity is concerned. I get the scares
 imagining what you could possibly do to yourself and others,
 experimenting with your mains supply. It would be much safer for you and
 would calm my  nerves (and apoparently other's, too) if you'd call a
 local electrician to wire the basic supply of your machinery or what you
 have. It's worth your life's value. Please get yourself some sound
 advice! This is not electronics where a fault only results in a burned
 up transistor or so.

 I've been following this thread, debating if I should jump in, but now that
 Peter has said it, I concur heartily with his advice.

 Its easy enough to be crispy critter'd around mains power, I've damned near
 done it to myself at least 3 times in my work around tv stations where we
 may be the local power companies largest customer. 2nd degree burns on both
 arms  the at the instant bare chest, will take ALL the starch out of you
 for a few days, and likely lay you up with the shingles for a month or
 more.  Been there, done that, it will totally redefine your personal pain
 threshold, upwards.  No one needs that but somehow I kicked loose and
 survived.

 Simply put Brian, if you need to ask these questions, then get a licensed
 pro who is intimately familiar with the local codes and let him do it.  We
 aren't there and in some cases in this thread are trying to be helpful with
 inadequate information and almost zero knowledge of local codes.

 Old buildings with grandfathered in electrical supplies can be legal, and
 lethal.

  
 To make it clear: grounding is the up and down of electrical power
 application. Imagine only a little high resistance insulation fault in
 the primary of your local high voltage transfomer - if the secondary
 would not be grounded in some way, in this case you could easily
 experience 10 or 20 kV on your home outlet  In case the secondary is
 ground referenced by connecting the center tap of the secondary windings
 to ground, this fault might not even be noticed! Floating potentials are
 a highly dangerous thing, never leave any circuit unreferenced to
 ground!

 Peter Blodow

 Brian May schrieb:

 Sent from my iPod

 On Nov 10, 2011, at 10:30 PM, Davee...@dc9.tzo.com  wrote:
  
 Usually bigger 3 phase machines being fed with 480 volts or so will
 only have the 3 phases run to the machine without a neutral wire.

 The reason being that Line to Neutral on a 480 volt system is 277
 volts and that is not very useful for anything other than lighting.

 To get 120 VAC, two of the phases will be tapped (480 volts) and that
 will be run to a step down transformer.
 One the secondary side of the transformer,  one leg of the
 transformer will be declared the hot line, and the other leg will be
 declared the neutral.
 The neutral will be bonded to the ground close to the transformer.
 The hot line is fused.That will establish a proper 120 VAC
 circuit off the 3 phase input power.

 What is meant by bonded to the ground?  Does that mean connecting
 the nuetral leg of the transformer to the ground? If so,  why use the
 transformer at all when i can just go from a leg to ground?

  
 You could run a separate single phase feed into the existing 3 phase
 power panel, but then you would have power being fed into one panel
 from two different sources and that gets tricky from a safety
 standpoint. I try and avoid doing that whenever possible.
 Generally when you pull the disconnect switch on a machine panel you
 want to kill all power in the panel for safety.

 A lot of machine builders are now avoiding 120 volt power system in
 their machines entirely.   They do that by using DC power supplies
 that can accept high voltage input power directly.

 You can buy 3 phase input power supplies that will accept up to 600
 VAC and produce 24 VDC.  Most of the big power supply makers sell
 them.

 Dave

 On 11/10/2011 10:27 PM, Brian May wrote:

 Ok that makes sense.

 Just out of curiosity, How do other machines do it. Our other cnc
 machines only have the 3 lines and 

[Emc-users] 3 phase power

2011-11-10 Thread Brian May
This is probably an easy question for alot af the people on the list. 

I have 3 phase power going to my vfd on my machine.  I want to the use that 
same power to power all the 120 single phase components. (the dc power supply 
for the steppers and varios other motors. ).  This way i only need 1 plug

I have been reading and people say i can go from 1 leg to a nuetral or leg to 
leg. I do not have a nuetral line so my question is will it be ok to go from 
leg to leg for the 120 single phase?  Or is there some other component i need?

Thanks
Brian

Sent from my iPod
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Re: [Emc-users] 3 phase power

2011-11-10 Thread Eric Keller
the lights and most outlets here at work are single phase wired off of 3
phase.

On Thu, Nov 10, 2011 at 9:50 PM, Brian May bri...@diezorlich.com wrote:

 This is probably an easy question for alot af the people on the list.

 I have 3 phase power going to my vfd on my machine.  I want to the use
 that same power to power all the 120 single phase components. (the dc power
 supply for the steppers and varios other motors. ).  This way i only need 1
 plug

 I have been reading and people say i can go from 1 leg to a nuetral or leg
 to leg. I do not have a nuetral line so my question is will it be ok to go
 from leg to leg for the 120 single phase?  Or is there some other component
 i need?

 Thanks
 Brian

 Sent from my iPod

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Re: [Emc-users] 3 phase power

2011-11-10 Thread Brian May
Yes everything at our shop is wired off 3 phase. But our box has a nuetral. So 
it goes from leg to nuetral. However my machine only has 4 lines - the 3 legs 
of power and an earth ground. So i guess my question is do i need the nuetral?

Sent from my iPod

On Nov 10, 2011, at 8:59 PM, Eric Keller eekel...@psu.edu wrote:

 the lights and most outlets here at work are single phase wired off of 3
 phase.
 
 On Thu, Nov 10, 2011 at 9:50 PM, Brian May bri...@diezorlich.com wrote:
 
 This is probably an easy question for alot af the people on the list.
 
 I have 3 phase power going to my vfd on my machine.  I want to the use
 that same power to power all the 120 single phase components. (the dc power
 supply for the steppers and varios other motors. ).  This way i only need 1
 plug
 
 I have been reading and people say i can go from 1 leg to a nuetral or leg
 to leg. I do not have a nuetral line so my question is will it be ok to go
 from leg to leg for the 120 single phase?  Or is there some other component
 i need?
 
 Thanks
 Brian
 
 Sent from my iPod
 
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Re: [Emc-users] 3 phase power

2011-11-10 Thread Karl Cunningham
On 11/10/2011 06:50 PM, Brian May wrote:
 This is probably an easy question for alot af the people on the
 list.

 I have 3 phase power going to my vfd on my machine.  I want to the
 use that same power to power all the 120 single phase components.
 (the dc power supply for the steppers and varios other motors. ).
 This way i only need 1 plug

 I have been reading and people say i can go from 1 leg to a nuetral
 or leg to leg. I do not have a nuetral line so my question is will it
 be ok to go from leg to leg for the 120 single phase?  Or is there
 some other component i need?

Check the voltage with a meter. Chances are the only voltage you'll find 
line-to-line is 208V, or possibly 240. You could use a step-down 
transformer, but it may be cheaper to run another line. There will 
possibly be 120V between the line and earth, but earth isn't a 
current-carrying leg and can't be used.

Karl

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Re: [Emc-users] 3 phase power

2011-11-10 Thread Brian Mihulka
On 11/10/2011 08:50 PM, Brian May wrote:
 This is probably an easy question for alot af the people on the list.

 I have 3 phase power going to my vfd on my machine.  I want to the use that 
 same power to power all the 120 single phase components. (the dc power supply 
 for the steppers and varios other motors. ).  This way i only need 1 plug

 I have been reading and people say i can go from 1 leg to a nuetral or leg to 
 leg. I do not have a nuetral line so my question is will it be ok to go from 
 leg to leg for the 120 single phase?  Or is there some other component i need?

 Thanks
 Brian

 Sent from my iPod
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If its 3 phase 208, one leg to any other leg will give you 208.  You 
have to have the neutral to get 120 from any leg.  You should get 120 
from any leg to ground but it wouldn't be up to code.

Brian

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Re: [Emc-users] 3 phase power

2011-11-10 Thread Brian May
Ok that makes sense. 

Just out of curiosity, How do other machines do it. Our other cnc machines only 
have the 3 lines and earth ground running into them...

Sent from my iPod

On Nov 10, 2011, at 9:01 PM, Brian Mihulka bmihu...@hulkster.net wrote:

 On 11/10/2011 08:50 PM, Brian May wrote:
 This is probably an easy question for alot af the people on the list.
 
 I have 3 phase power going to my vfd on my machine.  I want to the use that 
 same power to power all the 120 single phase components. (the dc power 
 supply for the steppers and varios other motors. ).  This way i only need 1 
 plug
 
 I have been reading and people say i can go from 1 leg to a nuetral or leg 
 to leg. I do not have a nuetral line so my question is will it be ok to go 
 from leg to leg for the 120 single phase?  Or is there some other component 
 i need?
 
 Thanks
 Brian
 
 Sent from my iPod
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 If its 3 phase 208, one leg to any other leg will give you 208.  You 
 have to have the neutral to get 120 from any leg.  You should get 120 
 from any leg to ground but it wouldn't be up to code.
 
 Brian
 
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Re: [Emc-users] 3 phase power

2011-11-10 Thread Terry Christophersen
You need a transformer to step it down,that is how most machines do it.
this will be a cleaner set up rather than 3ph and a 1ph line coming in.
 



From: Brian May bri...@diezorlich.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Thursday, November 10, 2011 9:27 PM
Subject: Re: [Emc-users] 3 phase power

Ok that makes sense. 

Just out of curiosity, How do other machines do it. Our other cnc machines only 
have the 3 lines and earth ground running into them...

Sent from my iPod

On Nov 10, 2011, at 9:01 PM, Brian Mihulka bmihu...@hulkster.net wrote:

 On 11/10/2011 08:50 PM, Brian May wrote:
 This is probably an easy question for alot af the people on the list.
 
 I have 3 phase power going to my vfd on my machine.  I want to the use that 
 same power to power all the 120 single phase components. (the dc power 
 supply for the steppers and varios other motors. ).  This way i only need 1 
 plug
 
 I have been reading and people say i can go from 1 leg to a nuetral or leg 
 to leg. I do not have a nuetral line so my question is will it be ok to go 
 from leg to leg for the 120 single phase?  Or is there some other component 
 i need?
 
 Thanks
 Brian
 
 Sent from my iPod
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 If its 3 phase 208, one leg to any other leg will give you 208.  You 
 have to have the neutral to get 120 from any leg.  You should get 120 
 from any leg to ground but it wouldn't be up to code.
 
 Brian
 
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Re: [Emc-users] 3 phase power

2011-11-10 Thread Dave
Usually bigger 3 phase machines being fed with 480 volts or so will only 
have the 3 phases run to the machine without a neutral wire.

The reason being that Line to Neutral on a 480 volt system is 277 volts 
and that is not very useful for anything other than lighting.

To get 120 VAC, two of the phases will be tapped (480 volts) and that 
will be run to a step down transformer.
One the secondary side of the transformer,  one leg of the transformer 
will be declared the hot line, and the other leg will be declared the 
neutral.
The neutral will be bonded to the ground close to the transformer.
The hot line is fused.That will establish a proper 120 VAC circuit 
off the 3 phase input power.

You could run a separate single phase feed into the existing 3 phase 
power panel, but then you would have power being fed into one panel from 
two different sources and that gets tricky from a safety standpoint.
I try and avoid doing that whenever possible.
Generally when you pull the disconnect switch on a machine panel you 
want to kill all power in the panel for safety.

A lot of machine builders are now avoiding 120 volt power system in 
their machines entirely.   They do that by using DC power supplies that 
can accept high voltage input power directly.

You can buy 3 phase input power supplies that will accept up to 600 VAC 
and produce 24 VDC.  Most of the big power supply makers sell them.

Dave



On 11/10/2011 10:27 PM, Brian May wrote:
 Ok that makes sense.

 Just out of curiosity, How do other machines do it. Our other cnc machines 
 only have the 3 lines and earth ground running into them...

 Sent from my iPod

 On Nov 10, 2011, at 9:01 PM, Brian Mihulkabmihu...@hulkster.net  wrote:


 On 11/10/2011 08:50 PM, Brian May wrote:
  
 This is probably an easy question for alot af the people on the list.

 I have 3 phase power going to my vfd on my machine.  I want to the use that 
 same power to power all the 120 single phase components. (the dc power 
 supply for the steppers and varios other motors. ).  This way i only need 1 
 plug

 I have been reading and people say i can go from 1 leg to a nuetral or leg 
 to leg. I do not have a nuetral line so my question is will it be ok to go 
 from leg to leg for the 120 single phase?  Or is there some other component 
 i need?

 Thanks
 Brian

 Sent from my iPod
 --
 RSA(R) Conference 2012
 Save $700 by Nov 18
 Register now
 http://p.sf.net/sfu/rsa-sfdev2dev1
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 Emc-users mailing list
 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users

 If its 3 phase 208, one leg to any other leg will give you 208.  You
 have to have the neutral to get 120 from any leg.  You should get 120
 from any leg to ground but it wouldn't be up to code.

 Brian

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 Save $700 by Nov 18
 Register now
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 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users
  
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