Re: [Emc-users] Conversion Suggesions?

2014-01-31 Thread andy pugh
On 31 January 2014 05:30, Dave Cole linuxcncro...@gmail.com wrote:

 http://www.automationtechnologiesinc.com/wp-content/uploads/downloads/2014/01/2-Quadrant-BLDC-speed-driver-ver.-48ZWSK50-B-804-1.pdf

It _looks_ like a conventional velocity-controlled servo drive (though
I actually think it will be working in current mode).

So, with PID in HAL, it ought to work just fine for position control.


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Re: [Emc-users] Conversion Suggesions?

2014-01-31 Thread Dave Cole
On 1/31/2014 7:41 AM, andy pugh wrote:
 On 31 January 2014 05:30, Dave Cole linuxcncro...@gmail.com wrote:

 http://www.automationtechnologiesinc.com/wp-content/uploads/downloads/2014/01/2-Quadrant-BLDC-speed-driver-ver.-48ZWSK50-B-804-1.pdf
 It _looks_ like a conventional velocity-controlled servo drive (though
 I actually think it will be working in current mode).

 So, with PID in HAL, it ought to work just fine for position control.


If that drive follows these design ideas then I don't think you can do 
effective servo control with a 2 quadrant brushless DC drive.

This document has some explanation as to why.

Siemens always told us that 4 quadrant control was a requirement for 
effective controlled positioning - ala servo control.

Here is an old TI app note.

http://www.ti.com/lit/an/slua083/slua083.pdf

Dave


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Re: [Emc-users] Conversion Suggesions?

2014-01-30 Thread Mark Wendt
On Wed, Jan 29, 2014 at 5:35 PM, Jeshua Lacock jes...@3dtopo.com wrote:



  Interesting - yeah works out to around the same price and would be a
 infinity better set up.
  Well, checking on Automation Tech, the same motor is listed at
  $78, I think.  So, I don't know if Keling will honor the $52 price
  still on the Keling web site.  The keling site may now be a zombie
  web site with nobody servicing the orders.
  I notice Lin Engineering seems to have the exact same
  motors, but they don't show prices online.
  Could I use the PWM Servo Amplifier to drive all 4 axes?
  One brushless PWM servo amp will drive each motor, so for 4 axes, you'd
  need 4 servo amps.



Automation Technology is Keling.  The Automation Tech web site is the
current one.  Dunno why John keeps the old site up and running other than
as a visual redirect.  He ought to scrap the entire old site and leave a
dummy page with a link to the new site.

Mark
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Re: [Emc-users] Conversion Suggesions?

2014-01-30 Thread Jon Elson
On 01/30/2014 04:23 AM, Mark Wendt wrote:
 Automation Technology is Keling. The Automation Tech web 
 site is the current one. Dunno why John keeps the old site 
 up and running other than as a visual redirect. He ought 
 to scrap the entire old site and leave a dummy page with a 
 link to the new site.
Yes, it is a real problem that he has two web stores with
SIGNIFICANTLY different prices on the same items.

I wonder if the Keling site is a zombie that no one has access
to anymore?

Jon

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Re: [Emc-users] Conversion Suggesions?

2014-01-30 Thread Viesturs Lācis
2014-01-30 Jeshua Lacock jes...@3dtopo.com:

 Or perhaps this driver:
 http://www.automationtechnologiesinc.com/products-page/nema23/dc-brushless-driver-for-kl23bls-115


Does anyone have experience with these drives? I have few servo motors
whose current requirements are too large for 7i39 drive, so this one looks
really tempting. But I feel reserved about the motor position feedback. So
what functionality does it have? Only commutating current in phases? I feel
confident that no feedback loop is closed in the drives.

So are these drives any good?

Viesturs
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Re: [Emc-users] Conversion Suggesions?

2014-01-30 Thread Dave Cole
On 1/30/2014 2:44 PM, Viesturs Lācis wrote:
 2014-01-30 Jeshua Lacock jes...@3dtopo.com:

 Or perhaps this driver:
 http://www.automationtechnologiesinc.com/products-page/nema23/dc-brushless-driver-for-kl23bls-115

 Does anyone have experience with these drives? I have few servo motors
 whose current requirements are too large for 7i39 drive, so this one looks
 really tempting. But I feel reserved about the motor position feedback. So
 what functionality does it have? Only commutating current in phases? I feel
 confident that no feedback loop is closed in the drives.

 So are these drives any good?

 Viesturs


I think that drive is targeted for the speed control market, not the 
servo positioning market.

The hint is: pot control with external 5 volt control available

Plus no mention of servo control, and it is only a 2 quadrant drive so 
it cannot regenerate power back into the power supply.

A 4 quadrant drive is required for that.

http://en.wikipedia.org/wiki/File:Four_quadrant_motion_control_of_a_motor.jpg

Dave

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Re: [Emc-users] Conversion Suggesions?

2014-01-30 Thread andy pugh
On 30 January 2014 22:23, Dave Cole linuxcncro...@gmail.com wrote:

 The hint is: pot control with external 5 volt control available

However, it might still work. LinuxCNC can output speed-dir if needed.

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Re: [Emc-users] Conversion Suggesions?

2014-01-30 Thread Dave Cole
Except that if you put it on an axis and you wanted to stop, the drive 
could not apply braking torque..
I can't imagine that working on a servo axis.   Even steppers can apply 
braking torque.

Dave

On 1/30/2014 5:44 PM, andy pugh wrote:
 On 30 January 2014 22:23, Dave Cole linuxcncro...@gmail.com wrote:

 The hint is: pot control with external 5 volt control available
 However, it might still work. LinuxCNC can output speed-dir if needed.


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Re: [Emc-users] Conversion Suggesions?

2014-01-30 Thread andy pugh
On 30 January 2014 23:58, Dave Cole linuxcncro...@gmail.com wrote:
 Except that if you put it on an axis and you wanted to stop, the drive
 could not apply braking torque..

Surely there is no torque only when there is no position error. With
the slightest hint of overshoot the motor will be applied in reverse?
(unless when they talk of 2-quadrant control they really do mean that
the motor will only provide torque in the current direction of motion,
which would, on the face of it, be hard to enforce with only
hall-sensor commutation)

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Re: [Emc-users] Conversion Suggesions?

2014-01-30 Thread Gene Heskett
On Thursday 30 January 2014 20:28:27 Dave Cole did opine:

 Except that if you put it on an axis and you wanted to stop, the drive
 could not apply braking torque..
 I can't imagine that working on a servo axis.   Even steppers can apply
 braking torque.
 
 Dave

I do, by making hal apply a staged dynamic braking load, so even with all 
that weight, I can do the reversal at the left end of a G33.1 in a hair 
over 2 seconds.  From 350 rpm.
 
 On 1/30/2014 5:44 PM, andy pugh wrote:
  On 30 January 2014 22:23, Dave Cole linuxcncro...@gmail.com wrote:
  The hint is: pot control with external 5 volt control available
  
  However, it might still work. LinuxCNC can output speed-dir if needed.
 
 
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Re: [Emc-users] Conversion Suggesions?

2014-01-30 Thread Dave Cole
On 1/30/2014 7:08 PM, andy pugh wrote:
 On 30 January 2014 23:58, Dave Cole linuxcncro...@gmail.com wrote:
 Except that if you put it on an axis and you wanted to stop, the drive
 could not apply braking torque..
 Surely there is no torque only when there is no position error. With
 the slightest hint of overshoot the motor will be applied in reverse?
 (unless when they talk of 2-quadrant control they really do mean that
 the motor will only provide torque in the current direction of motion,
 which would, on the face of it, be hard to enforce with only
 hall-sensor commutation)

Here is a link that Keling has for a similar motor.

http://www.automationtechnologiesinc.com/products-page/dc-brushless-motor/kl34bls-series-12

At the bottom of the page is a another link showing how it can be 
controlled with a LPT breakoutboard and Mach3.

http://www.automationtechnologiesinc.com/wp-content/uploads/downloads/2014/01/2-Quadrant-BLDC-speed-driver-ver.-48ZWSK50-B-804-1.pdf

They have that wired similar to what someone would for a spindle drive 
control via Mach3.

No positioning control, just speed.

What else is odd about this diagram is that the C10 board does not have 
an analog output on it..   So they must be configuring Mach3 to send a 
PWM signal to the SV pin on the drive??

But apparently it works with that driver.

Dave

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Re: [Emc-users] Conversion Suggesions?

2014-01-29 Thread Jeshua Lacock

On Jan 22, 2014, at 10:21 PM, Jon Elson el...@pico-systems.com wrote:

 570 Oz-In is a lot, but of course, that is only at 
 standstill.  But, they
 should do fine, especially with a belt reduction.  5 A will 
 require the big Gecko 203 drive.  For that, you might consider Gecko's 
 servo
 motors and our PWM servo drives.  The price would be pretty
 close, and the performance will be a lot better.  I can 
 advise on
 specific models, encoders, etc.

 they have a very affordable size 23 brushless motor, the
 KL23BLS115, good for 180 Oz-In (but that is a RUNNING
 rating, not a standstill rating).  $52 without encoder.
 You can get a good encoder with index from Digi-Key
 for about $38.  I have found this motor to work quite well
 with my servo amps and our Universal PWM Controller.

Hi Jon,

Interesting - yeah works out to around the same price and would be a infinity 
better set up. 

Could I use the PWM Servo Amplifier to drive all 4 axes?

I have had good luck with the encoders Kelling sells - I love that they have 
adjustable CPM. What encoders do you like?

Anything else I need?  Where does one get the connectors for your PWM Panel? 

One last question - how would you recommend going about adding a 5th axis? I 
could live with 4 axes for now manually setting a 5th axis (e.g. tilt - but 5 
would be ideal).

As a side note I have opted to upgrade the ACME screws to a ballscrews as the 
first step.


Thanks,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Conversion Suggesions?

2014-01-29 Thread Jeshua Lacock

On Jan 29, 2014, at 10:22 AM, Jon Elson el...@pico-systems.com wrote:

 On 01/29/2014 04:04 AM, Jeshua Lacock wrote:
 they have a very affordable size 23 brushless motor, the
 KL23BLS115, good for 180 Oz-In (but that is a RUNNING
 rating, not a standstill rating).  $52 without encoder.
 You can get a good encoder with index from Digi-Key
 for about $38.  I have found this motor to work quite well
 with my servo amps and our Universal PWM Controller.
 Hi Jon,
 
 Interesting - yeah works out to around the same price and would be a 
 infinity better set up.
 Well, checking on Automation Tech, the same motor is listed at
 $78, I think.  So, I don't know if Keling will honor the $52 price
 still on the Keling web site.  The keling site may now be a zombie
 web site with nobody servicing the orders.
 I notice Lin Engineering seems to have the exact same
 motors, but they don't show prices online.
 Could I use the PWM Servo Amplifier to drive all 4 axes?
 One brushless PWM servo amp will drive each motor, so for 4 axes, you'd
 need 4 servo amps.

I see. That would pretty much be a deal breaker as just the power supply alone 
for 5 axes would be $750.

Could I use something else (not that I don't think its not worth it - I just 
don't have the budget). Can I use toroidal or switching power supply (even if 
it may mean going with brushed motors)? Or perhaps this driver:

http://www.automationtechnologiesinc.com/products-page/nema23/dc-brushless-driver-for-kl23bls-115
 

 I have had good luck with the encoders Kelling sells - I love that they have 
 adjustable CPM. What encoders do you like?
 That would be the AMT10x series.  They are certainly very
 affordable, but have some lag when the motor is accelerating.
 I found it a lot easier to tune the servo loop when using classic
 optical encoders without interpolation.

I remember you mentioning that now. Do you like U.S. Digital or what is your 
preference?

 Anything else I need?  Where does one get the connectors for your PWM Panel?
 The connectors for the PWM controller are included.  We now supply
 2-part pluggable screw-terminal connectors.

Oh nice!

 One last question - how would you recommend going about adding a 5th axis? I 
 could live with 4 axes for now manually setting a 5th axis (e.g. tilt - but 
 5 would be ideal).
 Two PWM controllers can be daisy chained off one parallel
 port, to go up to 8 axes.  You can use the extra channels
 for spindle encoder/speed control, jog pendant, etc.
 When you connect the additional controller, the driver
 automatically detects it and exports additional HAL pins.

Awesome! Do they each get their own serial port?


Best,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Conversion Suggesions?

2014-01-29 Thread Jeshua Lacock

On Jan 29, 2014, at 6:26 PM, Jon Elson el...@pico-systems.com wrote:

 On 01/29/2014 04:35 PM, Jeshua Lacock wrote:
 I see. That would pretty much be a deal breaker as just the power supply 
 alone for 5 axes would be $750. Could I use something else (not that I don't 
 think its not worth it - I just don't have the budget). Can I use toroidal 
 or switching power supply (even if it may mean going with brushed motors)? 
 Or perhaps this driver: 
 http://www.automationtechnologiesinc.com/products-page/nema23/dc-brushless-driver-for-kl23bls-115
  
 
 Our PWM servo amp is not a power supply is is a power amplifier
 that takes a control signal and sends a measured amount of power
 to the motor.  The Automation Tech device you mention is a SPINDLE
 driver, not meant for positioning servos.

Understood, thank you for clearing that up! So I guess to use a power supply I 
would have to use something like a brushed motors, Gecko controllers and your 
USC instead (like I have now for another machine).

The Automation Tech device says: DC Brushless Driver for KL23BLS-115. I 
thought KL23BLS-115 is the brushless motor you had recommended:

http://www.automationtechnologiesinc.com/products-page/dc-brushless-motor/kl23bls-series-11

It says on the product description:

An external voltage of 0-5V can also be used to control the speed. The 
direction of the motor is specified by direction control input. - See more at: 
http://www.automationtechnologiesinc.com/products-page/nema23/dc-brushless-driver-for-kl23bls-115#sthash.pyCNlU0w.dpuf;

Apparently they also have a driver for their smaller brushless motors.

 I remember you mentioning that now. Do you like U.S. Digital or what is your 
 preference?
 
 US Digital is OK, but the Avago encoders are not much more
 expensive, and you get a wide range of resolutions, as well as
 an index output.

Cool, thanks!

 One last question - how would you recommend going about adding a 5th axis? 
 I could live with 4 axes for now manually setting a 5th axis (e.g. tilt - 
 but 5 would be ideal).
 Two PWM controllers can be daisy chained off one parallel
 port, to go up to 8 axes.  You can use the extra channels
 for spindle encoder/speed control, jog pendant, etc.
 When you connect the additional controller, the driver
 automatically detects it and exports additional HAL pins.
 Awesome! Do they each get their own serial port?
 
 There is no serial port.  These devices are controlled by the
 PC PARALLEL port, and one Par Port can control two boards.
 The boards synchronize between themselves over the par port
 bus.

Sorry - I meant parallel port. Nice it only needs one! Would I need a special 
cable to connect the boards?


Best,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Conversion Suggesions?

2014-01-27 Thread Mark Wendt
On Sun, Jan 26, 2014 at 12:20 PM, Jon Elson el...@pico-systems.com wrote:

 I just don't worry about this idiot problem.  If you've
 seen the picture of the $600 million NOAA weather
 satellite that fell over and got smashed in 2003, I
 just know that no matter HOW stupid a mistake I
 ever make, it will NEVER come close to that one!
 It cost Lockheed $150 million to fix, and the government
 paid the rest.

 (If you haven't seen it, just Google NOAA-19.)

 Jon



Whoopsies...

Mark
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Re: [Emc-users] Conversion Suggesions?

2014-01-26 Thread Mark Wendt
On Sat, Jan 25, 2014 at 12:53 PM, Gene Heskett ghesk...@wdtv.com wrote:


 
  Gene,
 
  Hie thee to this divine web site, and look under Lead Screws, then PS
  style lead screws and PS style nuts.  I've got one of these on my Z
  axis on my CNC saw beveler.  The screws are some kind of modified acme,
  teflon coated.  They're anti-backlash PS style nut is pretty much
  indestructible, and thankfully for me, idiot proof.
 
  http://www.pic-design.com/
 
  Mark

 Looks neat although the spec'd accuracy is .003 at best.  I grabbed the
 whole catalog.pdf for perusal when I am ready.  I think some back repairs
 will happen first however.  I like the idiot proof comment, cuz I'm the
 idiot that will test it. :)

 Cheers, Gene



Gene,

No worries.  The idiot has already tested it.  ;-)

Mark
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Re: [Emc-users] Conversion Suggesions?

2014-01-26 Thread Gene Heskett
On Sunday 26 January 2014 09:31:48 Mark Wendt did opine:

 On Sat, Jan 25, 2014 at 12:53 PM, Gene Heskett ghesk...@wdtv.com wrote:
   Gene,
   
   Hie thee to this divine web site, and look under Lead Screws, then
   PS style lead screws and PS style nuts.  I've got one of these on
   my Z axis on my CNC saw beveler.  The screws are some kind of
   modified acme, teflon coated.  They're anti-backlash PS style nut
   is pretty much indestructible, and thankfully for me, idiot proof.
   
   http://www.pic-design.com/
   
   Mark
  
  Looks neat although the spec'd accuracy is .003 at best.  I grabbed
  the whole catalog.pdf for perusal when I am ready.  I think some back
  repairs will happen first however.  I like the idiot proof comment,
  cuz I'm the idiot that will test it. :)
  
  Cheers, Gene
 
 Gene,
 
 No worries.  The idiot has already tested it.  ;-)
 
 Mark

Good to know, us idiots like company. ;-)

 
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Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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NOTICE: Will pay 100 USD for an HP-4815A defective but
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Re: [Emc-users] Conversion Suggesions?

2014-01-26 Thread Mark Wendt
On Sun, Jan 26, 2014 at 9:32 AM, Gene Heskett ghesk...@wdtv.com wrote:

 On Sunday 26 January 2014 09:31:48 Mark Wendt did opine:

  On Sat, Jan 25, 2014 at 12:53 PM, Gene Heskett ghesk...@wdtv.com
 wrote:
Gene,
   
Hie thee to this divine web site, and look under Lead Screws, then
PS style lead screws and PS style nuts.  I've got one of these on
my Z axis on my CNC saw beveler.  The screws are some kind of
modified acme, teflon coated.  They're anti-backlash PS style nut
is pretty much indestructible, and thankfully for me, idiot proof.
   
http://www.pic-design.com/
   
Mark
  
   Looks neat although the spec'd accuracy is .003 at best.  I grabbed
   the whole catalog.pdf for perusal when I am ready.  I think some back
   repairs will happen first however.  I like the idiot proof comment,
   cuz I'm the idiot that will test it. :)
  
   Cheers, Gene
 
  Gene,
 
  No worries.  The idiot has already tested it.  ;-)
 
  Mark

 Good to know, us idiots like company. ;-)


And we're always good company.  Humor-wise anyway.  ;-)

Mark
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Re: [Emc-users] Conversion Suggesions?

2014-01-26 Thread Gene Heskett
On Sunday 26 January 2014 09:48:44 Mark Wendt did opine:

 On Sun, Jan 26, 2014 at 9:32 AM, Gene Heskett ghesk...@wdtv.com wrote:
  On Sunday 26 January 2014 09:31:48 Mark Wendt did opine:
   On Sat, Jan 25, 2014 at 12:53 PM, Gene Heskett ghesk...@wdtv.com
  
  wrote:
 Gene,
 
 Hie thee to this divine web site, and look under Lead Screws,
 then PS style lead screws and PS style nuts.  I've got one of
 these on my Z axis on my CNC saw beveler.  The screws are some
 kind of modified acme, teflon coated.  They're anti-backlash PS
 style nut is pretty much indestructible, and thankfully for me,
 idiot proof.
 
 http://www.pic-design.com/
 
 Mark

Looks neat although the spec'd accuracy is .003 at best.  I
grabbed the whole catalog.pdf for perusal when I am ready.  I
think some back repairs will happen first however.  I like the
idiot proof comment, cuz I'm the idiot that will test it. :)

Cheers, Gene
   
   Gene,
   
   No worries.  The idiot has already tested it.  ;-)
   
   Mark
  
  Good to know, us idiots like company. ;-)
 
 And we're always good company.  Humor-wise anyway.  ;-)
 
 Mark

And I'm glad, otherwise we'd be insufferable. ;-)

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

NOTICE: Will pay 100 USD for an HP-4815A defective but
complete probe assembly.

The health of a democratic society may be measured by the quality
of functions performed by private citizens.
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Re: [Emc-users] Conversion Suggesions?

2014-01-26 Thread Gene Heskett
On Sunday 26 January 2014 09:31:10 Mark Wendt did opine:

 On Sat, Jan 25, 2014 at 12:53 PM, Gene Heskett ghesk...@wdtv.com wrote:
   Gene,
   
   Hie thee to this divine web site, and look under Lead Screws, then
   PS style lead screws and PS style nuts.  I've got one of these on
   my Z axis on my CNC saw beveler.  The screws are some kind of
   modified acme, teflon coated.  They're anti-backlash PS style nut
   is pretty much indestructible, and thankfully for me, idiot proof.
   
   http://www.pic-design.com/
   
   Mark
  
  Looks neat although the spec'd accuracy is .003 at best.  I grabbed
  the whole catalog.pdf for perusal when I am ready.  I think some back
  repairs will happen first however.  I like the idiot proof comment,
  cuz I'm the idiot that will test it. :)
  
  Cheers, Gene
 
 Gene,
 
 No worries.  The idiot has already tested it.  ;-)

Good to know I have company. ;-)
 
 Mark
 
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There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

NOTICE: Will pay 100 USD for an HP-4815A defective but
complete probe assembly.

Nick the Greek's Law of Life:
All things considered, life is 9 to 5 against.
A pen in the hand of this president is far more
dangerous than 200 million guns in the hands of
 law-abiding citizens.

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Re: [Emc-users] Conversion Suggesions?

2014-01-26 Thread Mark Wendt
On Sun, Jan 26, 2014 at 9:50 AM, Gene Heskett ghesk...@wdtv.com wrote:


 
  And we're always good company.  Humor-wise anyway.  ;-)
 
  Mark

 And I'm glad, otherwise we'd be insufferable. ;-)

 Cheers, Gene



I resemble that remark.  ;-)

Mark
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Re: [Emc-users] Conversion Suggesions?

2014-01-26 Thread Gene Heskett
On Sunday 26 January 2014 10:13:19 Mark Wendt did opine:

 On Sun, Jan 26, 2014 at 9:50 AM, Gene Heskett ghesk...@wdtv.com wrote:
   And we're always good company.  Humor-wise anyway.  ;-)
   
   Mark
  
  And I'm glad, otherwise we'd be insufferable. ;-)
  
  Cheers, Gene
 
 I resemble that remark.  ;-)
 
 Mark

And that is something I wouldn't ever refer to you as being.  Myself now, 
thats a different horse...


Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

NOTICE: Will pay 100 USD for an HP-4815A defective but
complete probe assembly.

  Live within your income, even if you have to borrow to do so.
-- Josh Billings
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Re: [Emc-users] Conversion Suggesions?

2014-01-26 Thread Mark Wendt
On Sun, Jan 26, 2014 at 10:16 AM, Gene Heskett ghesk...@wdtv.com wrote:

  
   And I'm glad, otherwise we'd be insufferable. ;-)
  
   Cheers, Gene
 
  I resemble that remark.  ;-)
 
  Mark

 And that is something I wouldn't ever refer to you as being.  Myself now,
 thats a different horse...


 Cheers, Gene


No worries Gene.  My wife tells me that all the time.  ;-)

Mark
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Re: [Emc-users] Conversion Suggesions?

2014-01-26 Thread Jon Elson
I just don't worry about this idiot problem.  If you've
seen the picture of the $600 million NOAA weather
satellite that fell over and got smashed in 2003, I
just know that no matter HOW stupid a mistake I
ever make, it will NEVER come close to that one!
It cost Lockheed $150 million to fix, and the government
paid the rest.

(If you haven't seen it, just Google NOAA-19.)

Jon

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Re: [Emc-users] Conversion Suggesions?

2014-01-26 Thread Gene Heskett
On Sunday 26 January 2014 13:05:06 Jon Elson did opine:

 I just don't worry about this idiot problem.  If you've
 seen the picture of the $600 million NOAA weather
 satellite that fell over and got smashed in 2003, I
 just know that no matter HOW stupid a mistake I
 ever make, it will NEVER come close to that one!
 It cost Lockheed $150 million to fix, and the government
 paid the rest.

It cost Lockheed $150 million to fix, but the taxpayers paid the rest.
There, I fixed it for you. :)
 
 (If you haven't seen it, just Google NOAA-19.)
 
 Jon
 
 
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 soap, ballot, jury, and ammo. Please use in that order.
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Genes Web page http://geneslinuxbox.net:6309/gene

NOTICE: Will pay 100 USD for an HP-4815A defective but
complete probe assembly.

For good, return good.
For evil, return justice.
A pen in the hand of this president is far more
dangerous than 200 million guns in the hands of
 law-abiding citizens.

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Re: [Emc-users] Conversion Suggesions?

2014-01-26 Thread John Alexander Stewart
REN NOAA-19.

Neat. The building behind mine @work tests space vehicles, and, for some
of the testing people can not be in the same room, in case of bits flying
off (e.g., program the linear accelerator to simulate an Airiane 5 launch,
and see what happens to the satellite.

Don't think they've dropped anything by accident, but there's always a
first time, I'd guess.

Have not been through in years, but an interesting place to visit, for sure!

John.
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Re: [Emc-users] Conversion Suggesions?

2014-01-25 Thread Mark Wendt
On Thu, Jan 23, 2014 at 2:32 PM, Gene Heskett ghesk...@wdtv.com wrote:

 On Thursday 23 January 2014 14:30:41 andy pugh did opine:

  On 23 January 2014 15:24, Gene Heskett ghesk...@wdtv.com wrote:
   Agreed and amen.  Unforch, the size of ball screws it takes to do that
   to my HF micromill, are made out of pure unobtainium.  The smallest I
   can buy on fleabay is 12mm
 
  http://www.zappautomation.co.uk/en/miniature-ballscrews-6-12mm-diameter/
  38-r0801-ballscrew.html
 
  Or maybe look at the vendors on Aliexpress?
  http://www.aliexpress.com/store/group/ball-screw/609097_211302591.html
  as an example.
 
  I used an 8mm on my lathe/mill and despite my concerns it has been
  entirely adequate.
  http://www.cnczone.com/forums/mini_lathe/63621-mini_lathe_cross_slide_ba
  llscrew_solutions-2.html#post509784

 Figuratively speaking Andy, you had a lot more real estate to play with
 than I did in my 7x12.

 But my real question is where the heck did you buy those screws?

 Thanks.

 Cheers, Gene



Gene,

Hie thee to this divine web site, and look under Lead Screws, then PS style
lead screws and PS style nuts.  I've got one of these on my Z axis on my
CNC saw beveler.  The screws are some kind of modified acme, teflon
coated.  They're anti-backlash PS style nut is pretty much indestructible,
and thankfully for me, idiot proof.

http://www.pic-design.com/

Mark
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Re: [Emc-users] Conversion Suggesions?

2014-01-25 Thread Gene Heskett
On Saturday 25 January 2014 12:50:35 Mark Wendt did opine:

 On Thu, Jan 23, 2014 at 2:32 PM, Gene Heskett ghesk...@wdtv.com wrote:
  On Thursday 23 January 2014 14:30:41 andy pugh did opine:
   On 23 January 2014 15:24, Gene Heskett ghesk...@wdtv.com wrote:
Agreed and amen.  Unforch, the size of ball screws it takes to do
that to my HF micromill, are made out of pure unobtainium.  The
smallest I can buy on fleabay is 12mm
   
   http://www.zappautomation.co.uk/en/miniature-ballscrews-6-12mm-diame
   ter/ 38-r0801-ballscrew.html
   
   Or maybe look at the vendors on Aliexpress?
   http://www.aliexpress.com/store/group/ball-screw/609097_211302591.ht
   ml as an example.
   
   I used an 8mm on my lathe/mill and despite my concerns it has been
   entirely adequate.
   http://www.cnczone.com/forums/mini_lathe/63621-mini_lathe_cross_slid
   e_ba llscrew_solutions-2.html#post509784
  
  Figuratively speaking Andy, you had a lot more real estate to play
  with than I did in my 7x12.
  
  But my real question is where the heck did you buy those screws?
  
  Thanks.
  
  Cheers, Gene
 
 Gene,
 
 Hie thee to this divine web site, and look under Lead Screws, then PS
 style lead screws and PS style nuts.  I've got one of these on my Z
 axis on my CNC saw beveler.  The screws are some kind of modified acme,
 teflon coated.  They're anti-backlash PS style nut is pretty much
 indestructible, and thankfully for me, idiot proof.
 
 http://www.pic-design.com/
 
 Mark

Looks neat although the spec'd accuracy is .003 at best.  I grabbed the 
whole catalog.pdf for perusal when I am ready.  I think some back repairs 
will happen first however.  I like the idiot proof comment, cuz I'm the 
idiot that will test it. :)

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

NOTICE: Will pay 100 USD for an HP-4815A defective but
complete probe assembly.

Nothing is more admirable than the fortitude with which millionaires
tolerate the disadvantages of their wealth.
-- Nero Wolfe
A pen in the hand of this president is far more
dangerous than 200 million guns in the hands of
 law-abiding citizens.

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Re: [Emc-users] Conversion Suggesions?

2014-01-23 Thread Russell Brown
Quoth Jeshua Lacock.

I figured backlash was common to just about all reasonably priced mills, and I 
was wondering what folks did with them to compensate with CNC.  

FWIW, I cnc'd my WMD30LValike reasonably priced mill using the
standard ACME screws thinking that backlash could be compensate for by
software and/or that the backlash wouldn't annoy me.

Neither was true (cutting forces push/pull the tool around the backlash
envelope creating facets on the work) and I'm now in the middle of
retro-fitting ballscrews

...which I should have done in the first place; Gawd knows there's
enough advice on that there Internet saying 'just fit ballscrews'.

-- 
 Regards,
 Russell
 
| Russell Brown  | MAIL: russ...@lls.com PHONE: 01780 471800 |
| Lady Lodge Systems | WWW Work: http://www.lls.com  |
| Peterborough, England  | WWW Play: http://www.ruffle.me.uk |
 

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Re: [Emc-users] Conversion Suggesions?

2014-01-23 Thread Gene Heskett
On Thursday 23 January 2014 09:13:54 Russell Brown did opine:

 Quoth Jeshua Lacock.
 
 I figured backlash was common to just about all reasonably priced
 mills, and I was wondering what folks did with them to compensate with
 CNC.
 
 FWIW, I cnc'd my WMD30LValike reasonably priced mill using the
 standard ACME screws thinking that backlash could be compensate for by
 software and/or that the backlash wouldn't annoy me.
 
 Neither was true (cutting forces push/pull the tool around the backlash
 envelope creating facets on the work) and I'm now in the middle of
 retro-fitting ballscrews
 
 ...which I should have done in the first place; Gawd knows there's
 enough advice on that there Internet saying 'just fit ballscrews'.

Agreed and amen.  Unforch, the size of ball screws it takes to do that to 
my HF micromill, are made out of pure unobtainium.  The smallest I can buy 
on fleabay is 12mm and those nuts are 3x the size on the 8mm cartridge  nut 
and screw that I got one of from Steve (PMDX) a couple years ago.  There is 
not room for the 12mm screws I can get from asia in the micromill.

So, come warmer weather, I'll see if I can make a suitable container for 
the thermally molded acetal nuts per that link I reposted yesterday.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

NOTICE: Will pay 100 USD for an HP-4815A defective but
complete probe assembly.

Microsoft is not Y2K compliant: Windows 95, 98, ... and back again to 01
A pen in the hand of this president is far more
dangerous than 200 million guns in the hands of
 law-abiding citizens.

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Re: [Emc-users] Conversion Suggesions?

2014-01-23 Thread Stephen Dubovsky
Tex  Steve (PMDX) have done a couple ball screw micromills.  I go to the
monthly meetings and have seen them;)  I think Tex has to machine the nut a
little to fit but they appear to work great.  Might want to drop Steve a
line again and see what they're doing if he doesn't pipe in here first.


On Thu, Jan 23, 2014 at 9:24 AM, Gene Heskett ghesk...@wdtv.com wrote:

 On Thursday 23 January 2014 09:13:54 Russell Brown did opine:

  Quoth Jeshua Lacock.
 
  I figured backlash was common to just about all reasonably priced
  mills, and I was wondering what folks did with them to compensate with
  CNC.
 
  FWIW, I cnc'd my WMD30LValike reasonably priced mill using the
  standard ACME screws thinking that backlash could be compensate for by
  software and/or that the backlash wouldn't annoy me.
 
  Neither was true (cutting forces push/pull the tool around the backlash
  envelope creating facets on the work) and I'm now in the middle of
  retro-fitting ballscrews
 
  ...which I should have done in the first place; Gawd knows there's
  enough advice on that there Internet saying 'just fit ballscrews'.

 Agreed and amen.  Unforch, the size of ball screws it takes to do that to
 my HF micromill, are made out of pure unobtainium.  The smallest I can buy
 on fleabay is 12mm and those nuts are 3x the size on the 8mm cartridge  nut
 and screw that I got one of from Steve (PMDX) a couple years ago.  There is
 not room for the 12mm screws I can get from asia in the micromill.

 So, come warmer weather, I'll see if I can make a suitable container for
 the thermally molded acetal nuts per that link I reposted yesterday.

 Cheers, Gene
 --
 There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Genes Web page http://geneslinuxbox.net:6309/gene

 NOTICE: Will pay 100 USD for an HP-4815A defective but
 complete probe assembly.

 Microsoft is not Y2K compliant: Windows 95, 98, ... and back again to 01
 A pen in the hand of this president is far more
 dangerous than 200 million guns in the hands of
  law-abiding citizens.


 --
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Re: [Emc-users] Conversion Suggesions?

2014-01-23 Thread Gene Heskett
On Thursday 23 January 2014 12:43:06 Stephen Dubovsky did opine:

 Tex  Steve (PMDX) have done a couple ball screw micromills.  I go to
 the monthly meetings and have seen them;)  I think Tex has to machine
 the nut a little to fit but they appear to work great.  Might want to
 drop Steve a line again and see what they're doing if he doesn't pipe
 in here first.
 
Steve sent me an 8mmx5 that I cut down and used for the X screw in my 7x12. 
I did not modify the nut, but made a one piece cage for it I had to pry 
open a little to get it wrapped around the nut, squeezed it back shut with 
my vice, held shut by the mounting screws, and that works well.  He had 
fitted some slightly oversized balls, and said he could supply more at $XX 
per if I was interested, but a couple more attempts to get that in motion 
for at least 2 more have faded into the no reply from Steve category.  They 
are only 13 long, and with my bigger tables from LMS fitted, not long 
enough for the X even with an extension similar to what I did in the lathe.  
The Y is long enough I would move the motor to the rear to keep me from 
bruising myself as I walk by, but the X has only enough room for about a 
.700 tall nut maximum, and those flange less cartridges are .750 in 
diameter.  One might be able to polish about 30-35 thou off the sides and 
turn the recycle tubes to the side and find room that way.  My Z drive is a 
turning nut design that could be adapted to a 16mm screw fairly easily, but 
its now a 1/2 10 tpi acme with a pair of nook nuts to adjust the backlash, 
and since I added ball bearings against the post to triple the bearing 
length of the sled casting, is now working very well, backlash might be a 
thou  the stiction seems to be totally gone.  Carving a pcb just deep 
enough to cut the copper without damaging the glass under it is now 
possible.  The lack of some method to do plated holes, or a source of micro 
rivets to do the same is one of the two of my major impediments to doing 
good double sided pcb's now.  The other is lack of spindle rpms at 2500 
max, which is why I asked about those cheap chinese R8 equipt motors that 
put 12k revs in a 52mm diameter package.  But I lagged off on that when 
somebody mentioned the sloppy run-out of that R8's connection to the motor 
shaft would guarantee.

Anyway, if Steve is copying the mail here, I'd like 2 more of those.

At the moment, I am up to my formerly x-rated things in trying to restore 
an HP4815A RF Vector Voltmeter, its probe is very fragile electrically, and 
not HP repairable since back in the '87 time frame. I just bought one, 
cosmetically brand new but without the probe, I have the docs, and believe 
myself able to repair one, or make another, but that seems nigh impossible 
without way better pix than there are in a pdf, where a grad student at 
Walla Walla University tried to make one with usable but not spectacular 
results.  He didn't take near enough pictures, and the pcb's he did make I 
would have been tempted to throw away as scrap.  Apparently he had no 
access to a real probe to disect it for ideas.  I have no clue what coax 
was used in the probe cabling either, a real puzzle since the cabling they 
used was about .3 in diameter, and contained 9 coax cables in that .3, 
all matched to about 1/16 in length since the whole thing is a sampler 
with nominally 1.2ns sampling pulses.

Making it work right, from scratch, probably needs a P.R. witch doctor 
waving a specific breed of dead chicken over it.  But I'd give it a shot if 
a had one to disect that I couldn't repair.  And I think I could repair one 
if I could buy a bum one.  The problem?  A 15 volt static charge will 
destroy it.

See offer of 100 USD for one I can disect in the sig.  TBT, ebay needs a 
WTB section.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

NOTICE: Will pay 100 USD for an HP-4815A defective but
complete probe assembly.

I selected E5 ... but I didn't hear Sam the Sham and the Pharoahs!
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dangerous than 200 million guns in the hands of
 law-abiding citizens.

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Re: [Emc-users] Conversion Suggesions?

2014-01-23 Thread andy pugh
On 23 January 2014 15:24, Gene Heskett ghesk...@wdtv.com wrote:
 Agreed and amen.  Unforch, the size of ball screws it takes to do that to
 my HF micromill, are made out of pure unobtainium.  The smallest I can buy
 on fleabay is 12mm

http://www.zappautomation.co.uk/en/miniature-ballscrews-6-12mm-diameter/38-r0801-ballscrew.html

Or maybe look at the vendors on Aliexpress?
http://www.aliexpress.com/store/group/ball-screw/609097_211302591.html
as an example.

I used an 8mm on my lathe/mill and despite my concerns it has been
entirely adequate.
http://www.cnczone.com/forums/mini_lathe/63621-mini_lathe_cross_slide_ballscrew_solutions-2.html#post509784



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Re: [Emc-users] Conversion Suggesions?

2014-01-23 Thread Gene Heskett
On Thursday 23 January 2014 14:30:41 andy pugh did opine:

 On 23 January 2014 15:24, Gene Heskett ghesk...@wdtv.com wrote:
  Agreed and amen.  Unforch, the size of ball screws it takes to do that
  to my HF micromill, are made out of pure unobtainium.  The smallest I
  can buy on fleabay is 12mm
 
 http://www.zappautomation.co.uk/en/miniature-ballscrews-6-12mm-diameter/
 38-r0801-ballscrew.html
 
 Or maybe look at the vendors on Aliexpress?
 http://www.aliexpress.com/store/group/ball-screw/609097_211302591.html
 as an example.
 
 I used an 8mm on my lathe/mill and despite my concerns it has been
 entirely adequate.
 http://www.cnczone.com/forums/mini_lathe/63621-mini_lathe_cross_slide_ba
 llscrew_solutions-2.html#post509784

Figuratively speaking Andy, you had a lot more real estate to play with 
than I did in my 7x12.

But my real question is where the heck did you buy those screws?

Thanks.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
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complete probe assembly.

My mind can never know my body, although it has become quite friendly
with my legs.
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dangerous than 200 million guns in the hands of
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Re: [Emc-users] Conversion Suggesions?

2014-01-22 Thread Jon Elson
On 01/21/2014 11:10 PM, Jeshua Lacock wrote:
 Greetings,

 I am the proud new owner of an Bolton Tools AT750 combination lathe and mill 
 see here:

 http://3DTOPO.com/Bolton-AT750.jpg

 I am super impressed with the machine so far.


Ugh, we have a somewhat similar machine at work, it is 
pretty awful.
I wish you'd asked here before buying it.  there are so many
limitations in workspace, etc. it is a real pain to do 
anything bigger than
a thimble in size.

Will you be using the original leadscrews?  They have a lot of
backlash.  If you tighten a vise on the table it binds the
Y travel.  The Z mechanism is really laughable, backlash between
the quill and pinion is probably several mm.  I did a 
square-column
mill some time ago and replaced the Z rack and pinion with an
eBay ballscrew.  The X and Y screws on that machine were quite
tolerable.

The Pico USC will be fine, but depending on the drivers used,
may not be necessary.  If you use Gecko drives with the 10 X
microstepping, the USC starts to look good due to the required
step rate.  The Gecko drivers are VERY good.

Jon

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Re: [Emc-users] Conversion Suggesions?

2014-01-22 Thread Jeshua Lacock

On Jan 22, 2014, at 10:25 AM, Jon Elson el...@pico-systems.com wrote:

 On 01/21/2014 11:10 PM, Jeshua Lacock wrote:
 Greetings,
 
 I am the proud new owner of an Bolton Tools AT750 combination lathe and mill 
 see here:
 
 http://3DTOPO.com/Bolton-AT750.jpg
 
 I am super impressed with the machine so far.
 
 
 Ugh, we have a somewhat similar machine at work, it is 
 pretty awful.
 I wish you'd asked here before buying it.  there are so many
 limitations in workspace, etc. it is a real pain to do 
 anything bigger than
 a thimble in size.

Hi Jon,

Hmmm, what machine are you referring to? I just checked and I have full 8x12x3 
inches of travel for the mill.

I have been using it to lathe hardened steel shafts and has been turning like a 
dream so far. Haven't yet milled anything though.

 Will you be using the original leadscrews?  They have a lot of
 backlash.  If you tighten a vise on the table it binds the
 Y travel.  The Z mechanism is really laughable, backlash between
 the quill and pinion is probably several mm.  I did a 
 square-column
 mill some time ago and replaced the Z rack and pinion with an
 eBay ballscrew.  The X and Y screws on that machine were quite
 tolerable.

I figured backlash was common to just about all reasonably priced mills, and I 
was wondering what folks did with them to compensate with CNC.  I just checked 
the backlash on my Z and with the micro-adjust knob I can not feel any 
discernible backlash. I certainly can feel backlash on the Z quick feed and on 
the X and Y leadscrews.

Eventually I would like to replace them with anti-backlash ballscrews. I would 
like to get the machine up and running first if I can expect reasonable results 
from it. I think I read somewhere a while back someone compensated for the 
backlash in software and virtually eliminated the problem without having to 
replace the leadscrews.

Speaking of anti-backlash ballscrews, have you guys seen this printable:

http://www.thingiverse.com/thing:125529

I have printed them out - and they work amazing! On a 3/4 shaft it takes over 
100 pounds of force before it slips - and you can pretty much make it tight as 
you like within reason. NIce thing is it just slips too - no damage when 
overloaded. It is also configureable for travel per revolution.

 The Pico USC will be fine, but depending on the drivers used,
 may not be necessary.  If you use Gecko drives with the 10 X
 microstepping, the USC starts to look good due to the required
 step rate.  The Gecko drivers are VERY good.

Yeah I was planning on going with Gecko. Good to know, thanks Jon!

I guess the biggest uncertainty right now is how much torque I might need on a 
machine like this. I was guessing something like the first stepper listed here:

http://www.kelinginc.net/NEMA23Motor.html


Cheers,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Conversion Suggesions?

2014-01-22 Thread Gene Heskett
On Wednesday 22 January 2014 19:14:34 Jeshua Lacock did opine:

 On Jan 22, 2014, at 10:25 AM, Jon Elson el...@pico-systems.com wrote:
  On 01/21/2014 11:10 PM, Jeshua Lacock wrote:
  Greetings,
  
  I am the proud new owner of an Bolton Tools AT750 combination lathe
  and mill see here:
  
  http://3DTOPO.com/Bolton-AT750.jpg
  
  I am super impressed with the machine so far.
  
  Ugh, we have a somewhat similar machine at work, it is
  pretty awful.
  I wish you'd asked here before buying it.  there are so many
  limitations in workspace, etc. it is a real pain to do
  anything bigger than
  a thimble in size.
 
 Hi Jon,
 
 Hmmm, what machine are you referring to? I just checked and I have full
 8x12x3 inches of travel for the mill.
 
 I have been using it to lathe hardened steel shafts and has been turning
 like a dream so far. Haven't yet milled anything though.
 
  Will you be using the original leadscrews?  They have a lot of
  backlash.  If you tighten a vise on the table it binds the
  Y travel.  The Z mechanism is really laughable, backlash between
  the quill and pinion is probably several mm.  I did a
  square-column
  mill some time ago and replaced the Z rack and pinion with an
  eBay ballscrew.  The X and Y screws on that machine were quite
  tolerable.
 
 I figured backlash was common to just about all reasonably priced mills,
 and I was wondering what folks did with them to compensate with CNC.  I
 just checked the backlash on my Z and with the micro-adjust knob I can
 not feel any discernible backlash. I certainly can feel backlash on the
 Z quick feed and on the X and Y leadscrews.
 
 Eventually I would like to replace them with anti-backlash ballscrews. I
 would like to get the machine up and running first if I can expect
 reasonable results from it. I think I read somewhere a while back
 someone compensated for the backlash in software and virtually
 eliminated the problem without having to replace the leadscrews.
 
 Speaking of anti-backlash ballscrews, have you guys seen this printable:
 
 http://www.thingiverse.com/thing:125529

That is a cute idea, but you likely have zero real repeatability.  And that 
IS the name of this game.  The only place that would be usable would be 
with real servos getting feedback from a linear scale encoder driven by the 
table you are moving.  That of course adds 300 to 500 USD per axis.

There is a link for how to make nuts that fit your screws, usually with 
less than a thou of backlash, using acetal/delrin for the nut material.

http://bbs.homeshopmachinist.net/threads/43645-Making-Acetal-leadscrew-
nuts-the-easy-way

These have the advantage of less friction than a std nut under load, very 
low wear rate and virtually zero backlash when molded around your existing 
screws.  I don't know as I would try and make a half nut assembly that way, 
but a full nut on the Z with my ball screw and nut on my lathe has not been 
a problem as I just use the keyboard to move it.

I have the stuff on hand, and will fit at least the X/Y on my small mill 
come warm weather again.  They are pushing 15 yo, and are very close to 
shot.

 I have printed them out - and they work amazing! On a 3/4 shaft it
 takes over 100 pounds of force before it slips - and you can pretty
 much make it tight as you like within reason. NIce thing is it just
 slips too - no damage when overloaded. It is also configureable for
 travel per revolution.
 
  The Pico USC will be fine, but depending on the drivers used,
  may not be necessary.  If you use Gecko drives with the 10 X
  microstepping, the USC starts to look good due to the required
  step rate.  The Gecko drivers are VERY good.
 
 Yeah I was planning on going with Gecko. Good to know, thanks Jon!
 
 I guess the biggest uncertainty right now is how much torque I might
 need on a machine like this. I was guessing something like the first
 stepper listed here:
 
 http://www.kelinginc.net/NEMA23Motor.html
 
 
 Cheers,
 
 Jeshua Lacock
 Founder/Engineer
 3DTOPO Incorporated
 http://3DTOPO.com
 Phone: 208.462.4171
 
 
 
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Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

NOTICE: Will pay 100 USD for an HP-4815A defective but
complete probe assembly.

If you just try long enough and hard enough, you can always manage to
boot yourself in the 

Re: [Emc-users] Conversion Suggesions?

2014-01-22 Thread Jeshua Lacock

On Jan 22, 2014, at 5:39 PM, Gene Heskett ghesk...@wdtv.com wrote:

 On Wednesday 22 January 2014 19:14:34 Jeshua Lacock did opine:
 
 Speaking of anti-backlash ballscrews, have you guys seen this printable:
 
 http://www.thingiverse.com/thing:125529
 
 That is a cute idea, but you likely have zero real repeatability.  And that 
 IS the name of this game.  The only place that would be usable would be 
 with real servos getting feedback from a linear scale encoder driven by the 
 table you are moving.  That of course adds 300 to 500 USD per axis.

Hi Gene,

Anecdotally so far repeatability seems perfect. You can see the virtual 
threads marked (by a little oil on the rod). As far as I can tell unless you 
exceed the pressure and make it slip - it stays perfectly in the virtual 
threads...

In any event I am going to do some tests with a dial indicator that I can share 
here if there is any interest. Also, I am going to place a level across a set 
of them, place a laser pointer on the level and mark the point on the wall. 
After moving to and from that point - any angular difference will be greatly 
exaggerated and should be completely obvious.


Cheers,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Conversion Suggesions?

2014-01-22 Thread Jeshua Lacock

On Jan 22, 2014, at 5:39 PM, Gene Heskett ghesk...@wdtv.com wrote:

 There is a link for how to make nuts that fit your screws, usually with 
 less than a thou of backlash, using acetal/delrin for the nut material.
 
 http://bbs.homeshopmachinist.net/threads/43645-Making-Acetal-leadscrew-
 nuts-the-easy-way
 
 These have the advantage of less friction than a std nut under load, very 
 low wear rate and virtually zero backlash when molded around your existing 
 screws.  I don't know as I would try and make a half nut assembly that way, 
 but a full nut on the Z with my ball screw and nut on my lathe has not been 
 a problem as I just use the keyboard to move it.

Nice!


Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] Conversion Suggesions?

2014-01-22 Thread jeremy youngs
i did this with my mill and am truly impressed with its repeatability. i
think you can give up on software compensation for backlash though with
your factory screws . simply make the nuts and go from there it will save
much time and effort


jeremy youngs
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Re: [Emc-users] Conversion Suggesions?

2014-01-22 Thread Jon Elson
On 01/22/2014 05:58 PM, Jeshua Lacock wrote:


 Hmmm, what machine are you referring to? I just checked and I have full 
 8x12x3 inches of travel for the mill.
Well, yours seems to have the adjustable head height, ours 
doesn't.
It also sounds like yours may be overall a larger machine 
that ours.
 I have been using it to lathe hardened steel shafts and has been turning like 
 a dream so far. Haven't yet milled anything though.
Yes, it seemed it made a better lathe than a mill for us, too.
But, since I have a Bridgeport mill and now a 3500 Lb. 
Sheldon lathe,
maybe I'm just prejudiced.
 I figured backlash was common to just about all reasonably priced mills, and 
 I was wondering what folks did with them to compensate with CNC.
The X and Y on my 150 Lb minimill was surprisingly low.
See  http://pico-systems.com/minimill.html
   I usually only use it at shows to demo my CNC hardware and
LinuxCNC, so it is lightly used, but backlash is still just 
a couple
thousandths of an inch.
I just checked the backlash on my Z and with the micro-adjust knob I can 
 not feel any discernible backlash. I certainly can feel backlash on the Z 
 quick feed and on the X and Y leadscrews.
Well, that's where the backlash is, so twiddling the fine 
feed knob
is misleading you.  What you need to do is put a dial test 
indicator
on the quill and push up and down and see how much the indicator
moves.
 Eventually I would like to replace them with anti-backlash ballscrews. I 
 would like to get the machine up and running first if I can expect reasonable 
 results from it. I think I read somewhere a while back someone compensated 
 for the backlash in software and virtually eliminated the problem without 
 having to replace the leadscrews.
No, that is a fantasy.  For X-Y positioning work, ONLY, you 
can sort of
eliminate backlash, but the fact is the screws don't 
constrain the table,
so cutting forces can move it over the range of the 
backlash.  Even
without cutting forces, the motors would have to move at 
infinite speed
to get from one side of the backlash to the other to create 
correct
motion.  So, in my opinion, backlash compensation is a 
fantasy that
doesn't work in actual practice.
 Speaking of anti-backlash ballscrews, have you guys seen this printable:

 http://www.thingiverse.com/thing:125529
Threadless?  Then, what gives you predictable movement?  
Nothing,
I gather.  So, you can move left or right, but without a 
measuring
device on the table, you have no idea how much it has moved.


 Yeah I was planning on going with Gecko. Good to know, thanks Jon!

 I guess the biggest uncertainty right now is how much torque I might need on 
 a machine like this. I was guessing something like the first stepper listed 
 here:

 http://www.kelinginc.net/NEMA23Motor.html



570 Oz-In is a lot, but of course, that is only at 
standstill.  But, they
should do fine, especially with a belt reduction.  5 A will 
require the
big Gecko 203 drive.  For that, you might consider Gecko's 
servo
motors and our PWM servo drives.  The price would be pretty
close, and the performance will be a lot better.  I can 
advise on
specific models, encoders, etc.

Jon

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Re: [Emc-users] Conversion Suggesions?

2014-01-22 Thread Jon Elson
On 01/22/2014 08:41 PM, Jon Elson wrote:
 570 Oz-In is a lot, but of course, that is only at
 standstill.  But, they
 should do fine, especially with a belt reduction.  5 A will
 require the
 big Gecko 203 drive.  For that, you might consider Gecko's
 servo
 motors and our PWM servo drives.  The price would be pretty
 close, and the performance will be a lot better.  I can
 advise on
 specific models, encoders, etc.


Sorry, I screwed that up a LOT.  Gecko does not sell motors, 
of course!
I meant Keling, which is now
http://www.automationtechnologiesinc.com/

they have a very affordable size 23 brushless motor, the
KL23BLS115, good for 180 Oz-In (but that is a RUNNING
rating, not a standstill rating).  $52 without encoder.
You can get a good encoder with index from Digi-Key
for about $38.  I have found this motor to work quite well
with my servo amps and our Universal PWM Controller.

Jon

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[Emc-users] Conversion Suggesions?

2014-01-21 Thread Jeshua Lacock

Greetings,

I am the proud new owner of an Bolton Tools AT750 combination lathe and mill 
see here:

http://3DTOPO.com/Bolton-AT750.jpg 

I am super impressed with the machine so far.

I am open to any suggestions for converting the machine to full LinuxCNC.

I was thinking for budget and simplicity to go with steppers with perhaps Pico 
System's Universal Stepper Controller.

How much torque is recommend? To control the spindles, should I get VFCs? Any 
recommended to work well with LinuxCNC?

I think I will gear down the steppers at least 2:1 if not more. Recommendations 
would be great here too!


Thanks a Zillion!



Cheers,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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