Re: [Emc-users] RES: Successful Emc2 conversion (happy

2009-01-18 Thread Andre B.
At 06:50 AM 1/18/2009, you wrote:
>Hello John,
>I can't understand all that chat about Mesa 5xxx and 7xxx etc. without
>knowing what these boards are and what they do. I see that Mesa boards and
>their names are used widely in EMC.  Here in Germany I can't even find the
>brand name of Mesa in ebay.
>Please supply a link to descriptions so I can go looking for something
>comparable on the European market.
>
>Thanks
>Peter Blodow


http://www.mesanet.com/
__
Andre' B.


--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy

2009-01-18 Thread Anders Wallin
Peter blodow wrote:
> Hello John,
> I can't understand all that chat about Mesa 5xxx and 7xxx etc. without 
> knowing what these boards are and what they do. I see that Mesa boards and 
> their names are used widely in EMC.  Here in Germany I can't even find the 
> brand name of Mesa in ebay.
> Please supply a link to descriptions so I can go looking for something 
> comparable on the European market.

They are made by Mesa:
http://www.mesanet.com/

I don't think there's a re-seller in europe, but the dollar is cheap and 
I got my board by UPS/FedEx quite quickly. (VAT is a problem, depending 
on your customs you might have to pay VAT when you pick up the packet)

If you want something cheaper also with a programmable fpga then look at 
the Pluto board.

AW

--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy

2009-01-18 Thread Peter blodow
Hello John,
I can't understand all that chat about Mesa 5xxx and 7xxx etc. without 
knowing what these boards are and what they do. I see that Mesa boards and 
their names are used widely in EMC.  Here in Germany I can't even find the 
brand name of Mesa in ebay.
Please supply a link to descriptions so I can go looking for something 
comparable on the European market.

Thanks
Peter Blodow

At 06:04 18.01.2009, you wrote:
>Donnie Timmons wrote:
> > Tom
> >
> > I'm glad your up and running. Nice looking part!
> >
> > Seam I made the mistake of going the 5i23 on my machine and the drivers 
> are faulty. No ouputs.
>
>Has either Seb Kuzminsky or Peter Wallace told you that the drivers are
>faulty?  If they say it works, it works, and the problem is on your end.
>  If they say it is broken, then it is broken (but a fix will probably
>follow very quickly).
>
>Did you read the message from Seb about num_stepgens?  You are enabling
>a step generator, and the pins it uses CANNOT be used for general
>purpose I/O.  You will have to turn off the stepgen if you want to use
>those pins.
>
> > So I was looking at starting over with a 5i20 to replace the 5i23 and 
> use the 7i33 and 7i37 I already have.
>
>If Seb and/or Peter haven't had a chance to test your specific case yet,
>then you shouldn't be so quick to jump to conclusions (and spend more
>money).
>
>Regards,
>
>John Kasunich
>
>--
>This SF.net email is sponsored by:
>SourcForge Community
>SourceForge wants to tell your story.
>http://p.sf.net/sfu/sf-spreadtheword
>___
>Emc-users mailing list
>Emc-users@lists.sourceforge.net
>https://lists.sourceforge.net/lists/listinfo/emc-users


--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy

2009-01-18 Thread Tom
Donnie Timmons  writes:

> 
> Tom
> 
> I'm glad your up and running. Nice looking part!
> 
> Could you share your hal and ini files? Seam I made the mistake of going the
5i23 on my machine and the drivers
> are faulty. No ouputs. So I was looking at starting over with a 5i20 to
replace the 5i23 and use the 7i33 and
> 7i37 I already have. 
> 
> Donnie

Hi Donnie,

Thanks for the compliment.

It took me a year or so to do the research and collect the parts for my 
conversion. I had some problems such as false triggering of my limit inputs,
which I solved with a debounce software hal component. 

In all cases, the forum members here helped me understand and solve the 
problem, usually within hours.  

Peter W. from Mesa was very, very helpful. 

No one can hand you an ini or hal file that will work perfectly the 
first time you turn on your machine, since all machines are different. I
encourage you to stick with your 5i23 and work with the community by supplying
them with error messages and good descriptions of the problem. 

I will be happy to post my hal and ini files as soon as I can document the 
configuration that I am using it for. Have you visited Anders Wallins site
http://www.anderswallin.net/tag/cnc/
yet? If you explore his site, you will find his hal and ini files some of which
I copied in my spindle speed setup.   
I had to do my Emc2 conversion under a lot of time pressure do to the fact 
that my old controller broke down in the middle of a job I was doing for a
paying customer. The fact that I was able to resume making the same parts very
accurately (more accurate actually) after the conversion was remarkable. I will
be finished with it in a week, 
and I will put up a web page or blog with info related to my conversion at 
that time and alert the community accordingly.

good luck,
Tom


--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy

2009-01-17 Thread John Kasunich
Donnie Timmons wrote:
> Tom
> 
> I'm glad your up and running. Nice looking part!
> 
> Seam I made the mistake of going the 5i23 on my machine and the drivers are 
> faulty. No ouputs.

Has either Seb Kuzminsky or Peter Wallace told you that the drivers are
faulty?  If they say it works, it works, and the problem is on your end.
 If they say it is broken, then it is broken (but a fix will probably
follow very quickly).

Did you read the message from Seb about num_stepgens?  You are enabling
a step generator, and the pins it uses CANNOT be used for general
purpose I/O.  You will have to turn off the stepgen if you want to use
those pins.

> So I was looking at starting over with a 5i20 to replace the 5i23 and use the 
> 7i33 and 7i37 I already have. 

If Seb and/or Peter haven't had a chance to test your specific case yet,
then you shouldn't be so quick to jump to conclusions (and spend more
money).

Regards,

John Kasunich

--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy

2009-01-17 Thread Donnie Timmons
Tom

I'm glad your up and running. Nice looking part!

Could you share your hal and ini files? Seam I made the mistake of going the 
5i23 on my machine and the drivers are faulty. No ouputs. So I was looking at 
starting over with a 5i20 to replace the 5i23 and use the 7i33 and 7i37 I 
already have. 

Donnie
--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Tom
Andre B.  writes:


> Yep, were it me I would put some bigger radii in the corners and run 
> a carbide ball end mill finish pass with say 0.005" or less down 
> steps.  Wind it up as fast as it will turn and feed it as fast as it will go.
> 
> In the video that squawking that John is referring to in the corners 
> is something you can get away with in aluminum and softer steel but 
> if you are cutting 60Rc tool steel and you hear that you may as well 
> just stop and change the cutter because it is done cutting.
> 


Hi Andre,

So you heard that noise too huh? (Ahem)
Thanks for the insight into the causes of chatter. Thanks to John too.
I have been curious re: the proper way to use tapered ball end mills, so 
now is the time to find out.

Upgrading to Emc2 has opened a virtual wonderland of machining capabilities
that I could only dream of when I was working/fighting with the Bandit
controller. I only have a week of machine time under
my belt with Emc2, but it feels longer. 
 
I tried enlarging the corner radii in the pockets, which only let me go faster 
and make nastier noises in the corners. I think Mastercam has high speed 
machining strategies that will reduce cutter embedding/burial in the corners.
With the old Bandit controller high speed machining was a joke, so now with EMC2
I have more toys to try out than time to try them. 

When I finish with the current work, I will tweak the G64 P-X settings and try
out some of the high speed bells and whistles under the hood of Mastercam. If I
get any noteworthy results, I will post them. 

Tom










--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Jon Elson
John Kasunich wrote:
>
> One thing to keep in mind when considering the tapered end mill idea 
> is chatter.
>
> The existing stepped design limits the depth of cut (width of cutting 
> edge engaged) to the height of one step.  If you use a tapered end 
> mill, the cutting edge will be engaged in the cut over its full 
> length.  You are much more likely to get chatter in that case.  A high 
> helix cutter will help, as will ensuring that the finish cut isn't too 
> deep.
>
It seems logical that this would be a problem, but my sample of one test 
making an ill-fated mold cavity with one was that something in the 
dynamics of the taper reduces the chatter.  Of course, the taper makes 
the shank end stiffer, which is good, but the buildup of resonances is a 
major factor in chatter, too.  I think the differing diameters seems to 
prevent these resonances.  But, then I only did this one time, so I may 
not have explored the range of possibilities much.
> Another chatter risk is cutting inside radii with a cutter that is the 
> same as (or very close to) the finished radius.  If the cutter radius 
> is close to the part radius, then the path of the tool centerline has 
> a sharp or nearly sharp corner.  Just before the tool reaches that 
> corner, the amount of tool perimeter engaged in the cut increases 
> dramatically.   (Hard to explain in words - see the attached sketch.  
> The heavy red line is the portion of the tool perimeter that is 
> cutting.)  The result can easily be chatter and a crappy surface finish.
>
My project was a round, tapered bore, so I didn't create that 
condition.  You can always program the radius to avoid this.

Jon

--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Andre B.
At 09:48 AM 1/16/2009, you wrote:

>One thing to keep in mind when considering the tapered end mill idea 
>is chatter.
>
>The existing stepped design limits the depth of cut (width of 
>cutting edge engaged) to the height of one step.  If you use a 
>tapered end mill, the cutting edge will be engaged in the cut over 
>its full length.  You are much more likely to get chatter in that 
>case.  A high helix cutter will help, as will ensuring that the 
>finish cut isn't too deep.
>
>Another chatter risk is cutting inside radii with a cutter that is 
>the same as (or very close to) the finished radius.  If the cutter 
>radius is close to the part radius, then the path of the tool 
>centerline has a sharp or nearly sharp corner.  Just before the tool 
>reaches that corner, the amount of tool perimeter engaged in the cut 
>increases dramatically.   (Hard to explain in words - see the 
>attached sketch.  The heavy red line is the portion of the tool 
>perimeter that is cutting.)  The result can easily be chatter and a 
>crappy surface finish.
>
>If you decide to use a tapered end mill for the finishing cuts, keep 
>both of these issues in mind, and take some test cuts.  It would be 
>a shame to have the very last cuts in the part start chattering and 
>make a mess of things.
>
>I'm sure both of these issues are old-hat to the experienced 
>machinists here, but I learned them both the hard way - hopefully 
>this will spare someone else the same experience.
>
>
>Regards,
>
>John Kasunich

Yep, were it me I would put some bigger radii in the corners and run 
a carbide ball end mill finish pass with say 0.005" or less down 
steps.  Wind it up as fast as it will turn and feed it as fast as it will go.

In the video that squawking that John is referring to in the corners 
is something you can get away with in aluminum and softer steel but 
if you are cutting 60Rc tool steel and you hear that you may as well 
just stop and change the cutter because it is done cutting.


__
Andre' B.


--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread John Kasunich

Tom wrote:



Those are tapered walls. The contours for those pockets are about 50 thou inset
at the bottom of the pocket, so the walls are that much thicker down there. It
might be worth investigating using a 3/8 endmill with a 1/16" radius end. That
would give some gradation to each Z level step, plus the bottom cut would have
the full radiused corners.


Kenneth Lerman wrote:
> Get a tapered end mill.

One thing to keep in mind when considering the tapered end mill idea is 
chatter.


The existing stepped design limits the depth of cut (width of cutting 
edge engaged) to the height of one step.  If you use a tapered end mill, 
the cutting edge will be engaged in the cut over its full length.  You 
are much more likely to get chatter in that case.  A high helix cutter 
will help, as will ensuring that the finish cut isn't too deep.


Another chatter risk is cutting inside radii with a cutter that is the 
same as (or very close to) the finished radius.  If the cutter radius is 
close to the part radius, then the path of the tool centerline has a 
sharp or nearly sharp corner.  Just before the tool reaches that corner, 
the amount of tool perimeter engaged in the cut increases dramatically. 
  (Hard to explain in words - see the attached sketch.  The heavy red 
line is the portion of the tool perimeter that is cutting.)  The result 
can easily be chatter and a crappy surface finish.


If you decide to use a tapered end mill for the finishing cuts, keep 
both of these issues in mind, and take some test cuts.  It would be a 
shame to have the very last cuts in the part start chattering and make a 
mess of things.


I'm sure both of these issues are old-hat to the experienced machinists 
here, but I learned them both the hard way - hopefully this will spare 
someone else the same experience.



Regards,

John Kasunich




inside-corner.pdf
Description: Adobe PDF document
--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Kenneth Lerman

Get a tapered end mill.

Ken


Stephen Wille Padnos wrote:
> Tom wrote:
> 
>> Steve Blackmore  writes:
>>
>>  
>>
>>> Hi Tom - can't you remove them with a full depth finishing cut? Distinct
>>> edges like that are stress magnets ;)
>>>
>>> Steve Blackmore
>>>
>>>
>> Hi Steve,
>> Those are tapered walls. The contours for those pockets are about 50 thou 
>> inset
>> at the bottom of the pocket, so the walls are that much thicker down there. 
>> It
>> might be worth investigating using a 3/8 endmill with a 1/16" radius end. 
>> That
>> would give some gradation to each Z level step, plus the bottom cut would 
>> have
>> the full radiused corners.
>>  
>>
> What you need is a 5-axis mill :)
> 
> (nice stuff, by the way)
> - Steve
> 
> 
> --
> This SF.net email is sponsored by:
> SourcForge Community
> SourceForge wants to tell your story.
> http://p.sf.net/sfu/sf-spreadtheword
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users

-- 
Kenneth Lerman
Mark Kenny Products Company, LLC
55 Main Street
Newtown, CT 06470
888-ISO-SEVO
203-426-7166

--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Tom
Greg Michalski  writes:

snip...
 
> Aside from a 5 axis (drool..), would a tapered endmill (such as used for
> mold work) achieve the desired angle?  Just spit-balling.  Very nice work
> Tom - great to see stuff like this.  

Thanks Greg. I have not used tapered endmill yet, but it looks favorable going
forward. 

> 
> I saw the mention of EMC2 2.3...at the risk of getting the whole list
> drooling on keyboards and causing mass crashing of emc-users list member's
> computers, is 2.3 expected within the next ~3 months or so?

I noticed that Chris R., John E., and Steve B. have already answered some of
your questions (Thanks guys).

Tom



--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Steve Blackmore
On Fri, 16 Jan 2009 00:19:25 + (UTC), you wrote:


>Those are tapered walls. The contours for those pockets are about 50 thou inset
>at the bottom of the pocket, so the walls are that much thicker down there. It
>might be worth investigating using a 3/8 endmill with a 1/16" radius end. That
>would give some gradation to each Z level step, plus the bottom cut would have
>the full radiused corners.
>H.

Hi Tom - as Jon said, tapered ball end mills are made for just that type
of job. They aren't cheap though, so personally I'd rough it with an
ordinary 2 flute ball end mill, then do a finish cut with a taper ball
mill.  

Steve Blackmore
--

--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Jon Elson
Tom wrote:
> Hi Steve,
> Those are tapered walls. The contours for those pockets are about 50 thou 
> inset
> at the bottom of the pocket, so the walls are that much thicker down there. It
> might be worth investigating using a 3/8 endmill with a 1/16" radius end. That
> would give some gradation to each Z level step, plus the bottom cut would have
> the full radiused corners.
>   
You can get tapered endmills in a variety of shallow tapers.  They are 
usually used for the draft in mold cavities, but can also be used for 
this purpose of tapered pockets.

Jon

--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Chris Radek
On Thu, Jan 15, 2009 at 10:44:48PM -0500, Greg Michalski wrote:
> 
> I saw the mention of EMC2 2.3...at the risk of getting the whole list
> drooling on keyboards and causing mass crashing of emc-users list member's
> computers, is 2.3 expected within the next ~3 months or so?

I think this plan still looks reasonable:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Emc2.3Status

There is SO much new stuff.  We will need to do a lot of work
testing/stabilizing it.  I'm still working on the cutter comp.

The changelog is a little out of date (last updated it in Nov), but
most of the new stuff is listed there.

http://cvs.linuxcnc.org/cvs/emc2/debian/changelog?rev=HEAD


Chris


--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Greg Michalski
> >>Hi Tom - can't you remove them with a full depth finishing cut? Distinct
> >>edges like that are stress magnets ;)
> >>
> >>Steve Blackmore
> >
> >Hi Steve,
> >Those are tapered walls. The contours for those pockets are about 50 thou
inset
> >at the bottom of the pocket, so the walls are that much thicker down
there. It
> >might be worth investigating using a 3/8 endmill with a 1/16" radius end.
That
> >would give some gradation to each Z level step, plus the bottom cut would
have
> >the full radiused corners.
> >
> >
> What you need is a 5-axis mill :)
> 
> (nice stuff, by the way)
> - Steve

Aside from a 5 axis (drool..), would a tapered endmill (such as used for
mold work) achieve the desired angle?  Just spit-balling.  Very nice work
Tom - great to see stuff like this.  I better not let my brother see those -
he loves his motorcycles (as I once did, now I value my brain staying within
my skull since a friend of mine broke his pelvis in 3 places and wore a
'hoop' for nearly a year).

I saw the mention of EMC2 2.3...at the risk of getting the whole list
drooling on keyboards and causing mass crashing of emc-users list member's
computers, is 2.3 expected within the next ~3 months or so?

Again - congrats and keep machine info coming!

Greg
www.distinctperspectives.com


--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Stephen Wille Padnos
Tom wrote:

>Steve Blackmore  writes:
> 
>  
>
>>Hi Tom - can't you remove them with a full depth finishing cut? Distinct
>>edges like that are stress magnets ;)
>>
>>Steve Blackmore
>>
>>
>
>Hi Steve,
>Those are tapered walls. The contours for those pockets are about 50 thou inset
>at the bottom of the pocket, so the walls are that much thicker down there. It
>might be worth investigating using a 3/8 endmill with a 1/16" radius end. That
>would give some gradation to each Z level step, plus the bottom cut would have
>the full radiused corners.
>  
>
What you need is a 5-axis mill :)

(nice stuff, by the way)
- Steve


--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Tom
Steve Blackmore  writes:

 
> Hi Tom - can't you remove them with a full depth finishing cut? Distinct
> edges like that are stress magnets ;)
> 
> Steve Blackmore

Hi Steve,
Those are tapered walls. The contours for those pockets are about 50 thou inset
at the bottom of the pocket, so the walls are that much thicker down there. It
might be worth investigating using a 3/8 endmill with a 1/16" radius end. That
would give some gradation to each Z level step, plus the bottom cut would have
the full radiused corners.
H.
Tom


--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Steve Blackmore
On Thu, 15 Jan 2009 18:40:59 + (UTC), you wrote:

>> Are the parallel marks inside the part made on purpose or due to the multi
>> layer milling ?
>> 
>> Jorge L.
>
>Hi Jorge,
>
>Those marks are from multi layer milling. 

Hi Tom - can't you remove them with a full depth finishing cut? Distinct
edges like that are stress magnets ;)

Steve Blackmore
--

--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Tom
 <=?iso-8859-1?Q?Jorge_Louren=E7o_Jr.?=> writes:


> Tom, bravo !
> 
> Are the parallel marks inside the part made on purpose or due to the multi
> layer milling ?
> 
> Jorge L.

Hi Jorge,

Those marks are from multi layer milling. 

Tom


--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


[Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Jorge Lourenço Jr .

Tom, bravo !

Are the parallel marks inside the part made on purpose or due to the multi
layer milling ?

Jorge L.

-Mensagem original-
De: Tom [mailto:kestrel...@yahoo.com] 
Enviada em: quinta-feira, 15 de janeiro de 2009 03:23
Para: emc-users@lists.sourceforge.net
Assunto: [Emc-users] Successful Emc2 conversion (happy dance...)

Emc2 community,

I finally produced my first part on my new Kasuga/Emc2 (Mesa 5i20/7i33) knee
mill conversion. I am very happy with the results! The mill will do 500 ipm
rapids, and feeds so far can hit 30 ipm with very accurate results. Lots of
tiny
moves tend to slow the feedrates down a bit, but I have no complaints.

See the following video sample of the toolpath being cut for a lightening
pocket:
http://www.youtube.com/watch?v=jWd29Vv1gcA

Here is how I am handling manual tool changes:
http://www.youtube.com/watch?v=Y2whmSV74vw

Some more photos of the conversion and the first part to come from it (the
part
is a heavy duty triple tree for a V8 powered trike - to give you an idea of
the
scale, the polished fork tube in the following photos is 2" dia.):
http://www.foxpointdesign.com/cnc_stuff/conversion_sm.jpg
http://www.foxpointdesign.com/cnc_stuff/firstpart2sm.jpg
http://www.foxpointdesign.com/cnc_stuff/tripleT-sm.jpg
http://www.foxpointdesign.com/cnc_stuff/tripleT-sm.jpg
http://www.foxpointdesign.com/cnc_stuff/ttclamp2-sm.jpg

The parts are coming out s fine. No dwell marks, no backlash comp marks,
just nice smooth surfaces. Accuracy is dead-on. I'm really happy right now
:-)

A hearty thank you to all of you who have taken the time and dedication to
post
your conversion information (Anders W.), as well as those who wrote the
software, made the interface boards, and graciously answered all my
questions
and put up with my stupidities (Chris R., Peter W., Sebastian, John K.,
Alex,
Kirk, Stephen W.P., et al.) 

Thank you all!
Tom
 






--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


--
This SF.net email is sponsored by:
SourcForge Community
SourceForge wants to tell your story.
http://p.sf.net/sfu/sf-spreadtheword
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users