Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-14 Thread Peter blodow
Hello Marty, you helped yourself, ok. One remark on this book: I have the impression that the author knows what he is writing about. He sems to know more than he can put into the book. That makes it worth to continue thinking his way. Only handicap for me: imperial units everywhere, no

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-13 Thread Peter blodow
Hello Gentlemen, I followed this discussion until it turned, at times, kinda silly. Is doens't make sense arguing rationally against grown habits and prejudices. And why shouldn't craftsmen continue doing their job the way tjey learned it long ago? But: If we are going to be a round-the-world

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-13 Thread Peter blodow
Sorry, the book mentioned was written by Michael Porter. Peter Blodow -- Crystal Reports - New Free Runtime and 30 Day Trial Check out the new simplified licensing option that enables unlimited royalty-free distribution

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-13 Thread Marty Swartz
Never mind, Google is indeed my friend. Gas Burners for Forges, Furnaces, and Kilns Skipjack Press, Inc. (February 2004) ISBN-10: 1879535203 ISBN-13: 978-1879535206 - Marty -- Crystal Reports - New Free Runtime and 30

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-13 Thread Marty Swartz
Peter - Can you please share the title and publisher of this book? Thanks! - Marty Swartz -- Opportunity is missed by most people because it is dressed in overalls and looks like work. -Thomas A. Edison On Sat, Jun 13, 2009 at 9:08 AM, Peter blodow p.blo...@dreki.de wrote: Sorry, the book

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-13 Thread Kenneth Lerman
If you are planning on building a gas fired forge, you should look at: Recuperative Gas Fired Forge Furnace, by Robb Gunter, et al. (Published by: ABANA). Ken Marty Swartz wrote: Never mind, Google is indeed my friend. Gas Burners for Forges, Furnaces, and Kilns Skipjack Press, Inc.

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-13 Thread Kirk Wallace
On Sat, 2009-06-13 at 09:42 -0400, Marty Swartz wrote: Never mind, Google is indeed my friend. Gas Burners for Forges, Furnaces, and Kilns Skipjack Press, Inc. (February 2004) ISBN-10: 1879535203 ISBN-13: 978-1879535206 - Marty Please let me know how your project goes. I made a burner

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-13 Thread Kirk Wallace
On Sat, 2009-06-13 at 14:51 +0200, Peter blodow wrote: ... snip One more technical aspect of the problem wasn't mentioned so far: giving a measure in meters, cm or mm etc. also tells something about the tolerances involved. For instance, 1.2 m means: more than 1.1 m, but not over 1.3 m, a

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-12 Thread Sven Wesley
2009/6/12 Steve Blackmore st...@pilotltd.net Nahh - it's only inches G But, as it's mainly cutting ply, laminate and the odd Al sheet it's plenty good enough. 2 x 30mm wide belt, very high tension. A word of warning - The belt tension is often more than the rest of the bearings/mounts can

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Steve Blackmore
On Wed, 10 Jun 2009 18:06:57 -0400, you wrote: Any case a flex of .02 would be unacceptable for us. We do not see that kind of flex. It's really around 0.005 . The belts are european steel cable loaded AT5 belts 3/4 wide and driven on AL pulley's. Ooohh look! - somebody with experience

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt
Ooohh look! -  somebody with experience who's actually been there and done it too G Hahahaha I've give up arguing with pedantic theorists, they always know better, I'll just get back to doing it too at about +/-0.001 ;) Wow Steve... that's impressive. We thought about a way to get rid of

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Andy Pugh
2009/6/11 Rainer Schmidt lemonn...@gmail.com: I've give up arguing with pedantic theorists, they always know better, I'll just get back to doing it too at about +/-0.001 ;) Wow Steve... that's impressive. He might mean inches, it isn't clear. I did once have the job of machining glass to

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt
I did once have the job of machining glass to 0.0001mm but that was done with an Ion Mill so doesn't really count. I default into Inches However, I am a metric guy who is constantly annoyed by the US imperial system. fractions of inches, 12 per foot, three per yard and 95% of the population

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Jack Coats
And even fewer know that rods and chains are legal units of measure either. It would be interesting to know the real reasons for the various units of measure as a historical tidbit. Much of that information seems to be lost to the general population. I grew up with imperial measures, but as

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Douglas Pollard
Steve Blackmore wrote: On Wed, 10 Jun 2009 18:06:57 -0400, you wrote: Any case a flex of .02 would be unacceptable for us. We do not see that kind of flex. It's really around 0.005 . The belts are european steel cable loaded AT5 belts 3/4 wide and driven on AL pulley's.

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Dave Engvall
On Jun 11, 2009, at 7:06 AM, Jack Coats wrote: And even fewer know that rods and chains are legal units of measure either. Yep. 4 rods/chain, 10 chains/furlong 8 furlongs/mi. so many paces/chain obscure unless you were chasing fires for the USFS during the 50's. It would be

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Kirk Wallace
On Thu, 2009-06-11 at 10:22 -0400, Douglas Pollard wrote: ... snip I try my best to say what I think about a subject and then when someone disagrees or gives a reason it won't work, to just keep my mouth shut. After all I have said what I think why elaborate on it? It's hard though. I

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Andy Pugh
2009/6/11 Rainer Schmidt lemonn...@gmail.com: I did once have the job of machining glass to 0.0001mm but that was done with an Ion Mill so doesn't really count. .0001mm... can't imagine how steady you have to temper everything around that thing... How do you position that? Piezo? It

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt
I stopped 'translating' values early on once I moved to the states. It's just confusing. it's easier to get used to the 'new' system. But metric is definitely forcing it's way into the door. There are numerous catalgues I recevied recently which have only metric torque values and no US imperial

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Douglas Pollard
Rainer Schmidt wrote: I did once have the job of machining glass to 0.0001mm but that was done with an Ion Mill so doesn't really count. I default into Inches However, I am a metric guy who is constantly annoyed by the US imperial system. fractions of inches, 12 per foot, three per

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt
I believe that the proposed silicon sphere Avagadro/kg standard is 95mm +/- 30nm, which is a truly impressive bit of manufacturing. http://www.acpo.csiro.au/spheres.htm Owww I LOVE shiny stuff.. that sphere looks marvelous. I could not take my hand of it all day 8). And yes, that is

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Douglas Pollard
Rainer Schmidt wrote: I believe that the proposed silicon sphere Avagadro/kg standard is 95mm +/- 30nm, which is a truly impressive bit of manufacturing. http://www.acpo.csiro.au/spheres.htm Owww I LOVE shiny stuff.. that sphere looks marvelous. I could not take my hand of it

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Andy Pugh
2009/6/11 Douglas Pollard dougp...@verizon.net: We did some experiments and what we decided was that fingers must be the most accurate thing on earth.   It some point the writing gets pretty feeble looking but is still ledgeable.   One of the engineers did a write up on this off the wall

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Steve Blackmore
On Thu, 11 Jun 2009 07:25:33 -0400, you wrote: Ooohh look! -  somebody with experience who's actually been there and done it too G Hahahaha I've give up arguing with pedantic theorists, they always know better, I'll just get back to doing it too at about +/-0.001 ;) Wow Steve... that's

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-11 Thread Rainer Schmidt
One way to get good results with belts is to strobe them at full speed and watch the first tooth engaged by the pulley. If the tooth is trying to climb out, it's too slack. That fault often shows after a time as a line of wear on the pulley teeth near the crest, but it's a bit late then.

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-10 Thread Steve Blackmore
On Tue, 9 Jun 2009 22:25:02 +0100, you wrote: 2009/6/9 Steve Blackmore st...@pilotltd.net: Andy - timing belts are not bungees ;) Yes they are, everything is. If you really want the math read something like I have a PhD in materials science. Your move :-) What a childish response - is your

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-10 Thread John Kasunich
On Tue, 9 Jun 2009 22:25:02 +0100, Andy Pugh wrote: 2009/6/9 Steve Blackmore st...@pilotltd.net wrote: Andy - timing belts are not bungees ;) Yes they are, everything is. I have a PhD in materials science. Your move :-) The PhD is right - everything stretches. Every material has a

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-10 Thread Andy Pugh
2009/6/10 Steve Blackmore st...@pilotltd.net: What a childish response - is your dad bigger than mine too?? No, he is a tiny little chap, he would hardly stretch a timing belt at all. In practical terms there is no stretch, provided the design criteria is not exceeded. Let us back up a bit

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-10 Thread Rainer Schmidt
I'm a chemical engineer and dissolve all my problems! Besides that we designed a timing belt driven CNC machine and operate it happily. We use a belt on each side of the long axis and that is about 27 ft. belt length. The steel loaded urethane belts are tensioned and sound like a base string.

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-09 Thread Steve Blackmore
On Mon, 08 Jun 2009 16:25:32 -0400, you wrote: What belt stretch? Once they are adjusted up, that's it. When using a belt to transfer rotary motion from one pulley to another, belt stretch is usually negligible. That is very much NOT the case when using a toothed belt to convert rotary

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-09 Thread Steve Blackmore
On Tue, 9 Jun 2009 00:12:05 +0100, you wrote: 2009/6/8 Ian Wright watchm...@fastmail.fm: Interesting maths but what would the effect of changing temperature be - which would be the more stable, he belt or the ballscrew? I would guess they would be about the same, but the elasticity of the

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-09 Thread Andy Pugh
2009/6/9 Steve Blackmore st...@pilotltd.net: Andy - timing belts are not bungees ;) Yes they are, everything is. If you really want the math read something like I have a PhD in materials science. Your move :-) -- atp

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-09 Thread Jack Coats
Everything is a bungee. Yep you are right. All things are relative, depends on the application. Is it 'enough' to matter? Depends on your application. I agree that as we approach the limits, the limits are more critical. Most of us are just trying to 'get-er-done', so working within

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-09 Thread Andy Pugh
2009/6/10 Jack Coats j...@coats.org: Most of us are just trying to 'get-er-done', so working within 'practical tollerances' for 'practical solutions', is probably the most helpful. Absolutely, I posted a rather longer message on pretty much that subject. -- atp

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-09 Thread Douglas Pollard
Andy Pugh wrote: 2009/6/10 Jack Coats j...@coats.org: Most of us are just trying to 'get-er-done', so working within 'practical tollerances' for 'practical solutions', is probably the most helpful. Absolutely, I posted a rather longer message on pretty much that subject. If

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-08 Thread Erik Christiansen
On Sat, Jun 06, 2009 at 08:44:57AM -0400, John Kasunich wrote: My shoptask (cheap chinese lathe-mill-drill) had horrible backlash in the rack and pinion quill drive. There was lash in the rack-pinion itself, lash in the dog clutch that connected the pinion to a worm gear (disengaged for

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-08 Thread Erik Christiansen
On Sat, Jun 06, 2009 at 12:10:42PM -0500, Jon Elson wrote: It may be possible to adapt something to the side of the quill, but my experience with a ballscrew drive that attaches to the quill nose showed it was a poor solution. if you made it insanely rigid, it MIGHT work OK, the one I saw

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-08 Thread Andy Pugh
2009/6/8 Erik Christiansen dva...@internode.on.net: While I only have 0.008 to deal with, a possible fix presented itself on an old motor assembly from the junkbox. It has a split pinion, which drives a wide nylon gear. The two pinion halves seem to be slightly out of phase, thus loading the

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-08 Thread Andy Pugh
2009/6/8 Kirk Wallace kwall...@wallacecompany.com: I need to figure out how to make one of these: http://urobotics.urology.jhu.edu/projects/BW/ Cute, but either the geometry won't work, or you need a very clever relationship between the pitch and depth of the worm thread. Not impossible with a

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-08 Thread Andy Pugh
2009/6/8 Ian Wright watchm...@fastmail.fm: Interesting maths but what would the effect of changing temperature be - which would be the more stable, he belt or the ballscrew? I would guess they would be about the same, but the elasticity of the belt might vary more with temperature. Ian W.

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-08 Thread Andy Pugh
2009/6/9 Frank Tkalcevic fr...@franksworkshop.com.au: How much backlash would the rubber teeth on the belt contribute? Some I guess. Though it might matter less than you think. In fact, that thought has been occurring to me throughout this thread. There has been a lot of concern over absolute

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-08 Thread Douglas Pollard
Andy Pugh wrote: 2009/6/9 Frank Tkalcevic fr...@franksworkshop.com.au: How much backlash would the rubber teeth on the belt contribute? Some I guess. Though it might matter less than you think. In fact, that thought has been occurring to me throughout this thread. There has been a

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-08 Thread Stuart Stevenson
Gentlemen, I believe there will be the same amount of cutting forces generated during climb milling and conventional milling. I believe the climb milling cutting forces are proportionately more on the holding axis. I have seen the Y axis overheat during an X axis move. The Y axis must

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-07 Thread Kirk Wallace
On Sat, 2009-06-06 at 23:48 -0500, Jon Elson wrote: ... snip You pretty much need to have a big tombstone fixture around all the time. Any small parts, vise, etc. are mounted to the back of the tombstone. Visibility and access to the workpiece are a pain. Sounds like there could be a down

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-07 Thread Andy Pugh
2009/6/7 Kirk Wallace kwall...@wallacecompany.com: On Sat, 2009-06-06 at 23:48 -0500, Jon Elson wrote: ... snip You pretty much need to have a big tombstone fixture around all the time. Any small parts, vise, etc. are mounted to the back of the tombstone. Visibility and access to the

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-07 Thread Jon Elson
Kirk Wallace wrote: I forgot about the brake, but if the knee is counter balanced, it may not be needed. Good point. and an encoder in there, and it would be a ROYAL pain to work on this stuff inside the knee! But once it's set up, I'll never need to work on it ever again :)

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-07 Thread Dave Engvall
On Jun 7, 2009, at 11:22 AM, Jon Elson wrote: snip? Hmmm, that makes a LOT of sense. You'd need an anti-backlash worm drive with an integral thrust bearing, but they actually make such stuff. Likely expensive, though. Good, Fast, Cheap pick any two. Dave Jon

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-06 Thread John Kasunich
Erik Christiansen wrote: There's then room to fit a vertical ballscrew, clamped externally to the quill nose. No, I would not do that. It will be very hard to make this rigid. A friend has a benchtop mill with that rig, and it is very flexible. That's why I did it from the stop ring bolt

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-06 Thread Andy Pugh
2009/6/6 Erik Christiansen dva...@internode.on.net: Or, if those ballscrews do wear out overnight unless aligned with super-duper accuracy, Combining two threads on this issue: I suspect that as long as there is some give in the mounting arrangement before you tighten it all up then the

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-06 Thread Jon Elson
Erik Christiansen wrote: Hmmm, my quill lacks a stop ring. There's just the last 2 length widening from 3.5 to 3.75, then the INT30 socket and dogs below that. Ahh, somehow I was under the impression this was a Bridgeport or clone, but quite a different machine. It may be possible to adapt

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-06 Thread Kirk Wallace
On Sat, 2009-06-06 at 12:10 -0500, Jon Elson wrote: Especially since this machine also has a horizontal spindle, it may make a lot more sense to make the knee the driven axis (Z for vertical, Y for horiz. spindle). Jon I have been thinking about that for my Bridgeport. I could replace

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-06 Thread Jon Elson
Kirk Wallace wrote: I have been thinking about that for my Bridgeport. I could replace the ram with a horizontal spindle. I like that the chips clear the work piece better. Or the spindle could be hung off the ram's accessory mount, so that the spindle axis is parallel to X axis. I am a

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-05 Thread Kirk Wallace
On Fri, 2009-06-05 at 15:32 +1000, Erik Christiansen wrote: On Thu, Jun 04, 2009 at 09:42:21AM -0700, Dave Engvall wrote: It may be possible to get more bang for your buck by purchasing a better ball screw ( ebay or HIWin). Thank you for that. I'm not sure that I'd trust ebay on duch

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-05 Thread Jon Elson
Erik Christiansen wrote: Ah, it's off with the quill feed pinion, capstan, and fine feed worm then, unless milling the 3 bolt holes to slots will allow the pinion to slip into pefect mesh with the rack on the quill. That will only move one side of the pinion, leaving it crooked. Anyway,

[Emc-users] Mill-Drill needs steppers and servos?

2009-06-04 Thread Erik Christiansen
The mill-drill which I'm starting to convert to CNC has 0.2mm (0.008) backlash in the Z feed, making it a much better candidate for stepper control than servo, IIUC. There is though, sufficient in-built upward spring-loading for the quill to retract if the feed worm is disengaged. I wonder if that

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-04 Thread Kirk Wallace
On Thu, 2009-06-04 at 23:04 +1000, Erik Christiansen wrote: The mill-drill which I'm starting to convert to CNC has 0.2mm (0.008) backlash in the Z feed, making it a much better candidate for stepper control than servo, IIUC. There is though, sufficient in-built upward spring-loading for the

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-04 Thread Dave Engvall
On Jun 4, 2009, at 8:26 AM, Kirk Wallace wrote: On Thu, 2009-06-04 at 23:04 +1000, Erik Christiansen wrote: The mill-drill which I'm starting to convert to CNC has 0.2mm (0.008) backlash in the Z feed, making it a much better candidate for stepper control than servo, IIUC. There is

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-04 Thread Jon Elson
Dave Engvall wrote: If you look at emc1 .ini files they had a set of parameters for at least some of the factors affecting axis motion. I think something was supposed to use them to model motion on the axis. I don't know it that ever worked. Maybe Ray H or Matt S. can elucidate.

Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-04 Thread Erik Christiansen
On Thu, Jun 04, 2009 at 09:42:21AM -0700, Dave Engvall wrote: It may be possible to get more bang for your buck by purchasing a better ball screw ( ebay or HIWin). Thank you for that. I'm not sure that I'd trust ebay on duch products, unless it's a recognised vendor using that means to