Re: [Emc-users] MESA 8i20 and enable signal

2013-08-07 Thread propcoder
Did you read this:

On 08/07/2013 07:08 AM, Peter C. Wallace wrote:
 Take a look at max_current - it does not exist. There are three
parameters current-maxlim, current-minlim, current-scalemax instead.

While in man9 we can see description of pin (bit, in) amp-enable
Set this pin high to enable the drive., which I can't find in my halshow.


?


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Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-07 Thread Steve Blackmore
On Tue, 6 Aug 2013 22:11:42 -0400, you wrote:

On Tue, Aug 6, 2013 at 9:13 AM, Stephen Dubovsky smdubov...@gmail.com wrote:
 Something to remember w/ steppers is that they produce no torque at rest.

Here's what you have to remember about steppers: Zero torque at zero
speed, and zero torque at maximum speed :)

Old wives tale.

Steve Blackmore
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Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-07 Thread Sven Wesley
2013/8/6 Dave e...@dc9.tzo.com

 ...

 Here is some free motor sizing software that seems to be quite
 accurate.   A number of Servo drive companies use this software and they
 brand label it..
 http://visualsizer.com/

 It is entirely free.

 I have used the Visual Sizer XP for years and it is really good but
 takes some effort to figure out how to run it even though it is very
 graphical.

 ...
 Dave


i did try it out but there's something that I miss. I tried a 10 m/min
calculation with a 5 mm pitch screw and it ended up with a needed RPM from
motor at 60.69 RPM...

/S
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[Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Paul Lacatus
Hi everybody,

My name is Paul Lacatus and I am quite new on this list. I am using 
LinuxCNC for a few months on my Proxxon MF70 converted to CNC. Up to 
this moment I am using an old Pentium 1GHz for this job as standalone 
computer.  . Right not the computer is bigger than the mill and on the 
work table the computer is occupying more then 70% with a display and 
keyboard.

I have read something about the implementation of LinuxCNC on BeagleBone 
Black.  I have available a BeagleBone white  ( 720 MHz 256 MB ram) . My 
questions now :

1. Is this card strong enough for running LinuxCNC headless ? Or should 
I get a BeagleBone Black (1GHz / 512 MB ?
2. I need a display and keyboard near the Proxxon for setting and 
control . If I am using BBW can I use a Raspberry Pi for  X11 server ?  
In that case running Axis can be overkill for BBW  ( grafic acceleration 
is in Raspi ) ?
3. If I have already the driver board controlled by LPT port of the 
computer did I need and extra hardware of interfacing BeagleBone or a 
simple logic level conversion is enough.

Paul

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Re: [Emc-users] MESA 8i20 and enable signal

2013-08-07 Thread andy pugh
On 7 August 2013 03:55, propcoder marius.alks...@gmail.com wrote:

 I mean driver parameters and pins and latest hostmot2 manual, where I
 find 8i20 is http://www.linuxcnc.org/docs/html/man/man9/hostmot2.9.html#8i20

That's the 2.5.3 documentation.

 Now I checked command man sserial and found:

 hm2_5i25.0.8i20.0.1.current-maxlim
 hm2_5i25.0.8i20.0.1.current-minlim
 hm2_5i25.0.8i20.0.1.current-scalemax

You are running master:

http://wiki.linuxcnc.org/cgi-bin/wiki.pl?UpdatingConfigurationsForDevelopmentVersions

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Re: [Emc-users] MESA 8i20 and enable signal

2013-08-07 Thread andy pugh
On 7 August 2013 10:05, andy pugh bodge...@gmail.com wrote:

 find 8i20 is http://www.linuxcnc.org/docs/html/man/man9/hostmot2.9.html#8i20

 That's the 2.5.3 documentation.

Docs for Master are here: http://www.linuxcnc.org/docs/devel/html/

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Re: [Emc-users] A puzzler

2013-08-07 Thread andy pugh
On 7 August 2013 01:14, TJoseph Powderly tjt...@gmail.com wrote:

 cosine err?

I don't think so. The main reason not to think so is that he has
measured the error as non-linear (I am awaiting the actual numbers)

A cosine error of .158mm in 50 would mean an inclination of 4.5
degrees which seems like it would be obvious.

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread andy pugh
On 7 August 2013 08:30, Paul Lacatus p...@paul-lacatus.ro wrote:

 2. I need a display and keyboard near the Proxxon for setting and
 control . If I am using BBW can I use a Raspberry Pi for  X11 server ?
 In that case running Axis can be overkill for BBW  ( grafic acceleration
 is in Raspi ) ?

I don't think it is strictly necessary to run the BBW or BBB headless.
It is just about possible to run the Axis GUI and move hardware with
the Raspberry Pi. (Not that I can recommend that, the RPi step
generator doesn't actually appear to work properly).

Or is there a strong reason that BBB installations have to run headless?

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Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-07 Thread andy pugh
On 7 August 2013 08:24, Sven Wesley svenne.d...@gmail.com wrote:

 i did try it out but there's something that I miss. I tried a 10 m/min
 calculation with a 5 mm pitch screw and it ended up with a needed RPM from
 motor at 60.69 RPM...

I don't know what you did there, unless you are not coupling screw to motor 1:1

10m is 2000 turns of the screw.
So 10m/min is 2000 rpm.


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Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-07 Thread Sven Wesley
2013/8/7 andy pugh bodge...@gmail.com

 On 7 August 2013 08:24, Sven Wesley svenne.d...@gmail.com wrote:

  i did try it out but there's something that I miss. I tried a 10 m/min
  calculation with a 5 mm pitch screw and it ended up with a needed RPM
 from
  motor at 60.69 RPM...

 I don't know what you did there, unless you are not coupling screw to
 motor 1:1

 10m is 2000 turns of the screw.
 So 10m/min is 2000 rpm.


You don't have to tell me that. ;)
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Re: [Emc-users] MESA 8i20 and enable signal

2013-08-07 Thread propcoder
2013.08.07 12:07, andy pugh rašė:
 Docs for Master are here:http://www.linuxcnc.org/docs/devel/html/

Yes, but I can't find a word about 8i20 there.


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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Marius Liebenberg
Paul
Why dont you just put an Atom pc together at a fraction of the cost for 
a BB and other hardware to run your Linuxcnc. Or at least at the same 
cost but with no hassles of any nature.


On 2013/08/07 09:30 AM, Paul Lacatus wrote:
 Hi everybody,

 My name is Paul Lacatus and I am quite new on this list. I am using
 LinuxCNC for a few months on my Proxxon MF70 converted to CNC. Up to
 this moment I am using an old Pentium 1GHz for this job as standalone
 computer.  . Right not the computer is bigger than the mill and on the
 work table the computer is occupying more then 70% with a display and
 keyboard.

 I have read something about the implementation of LinuxCNC on BeagleBone
 Black.  I have available a BeagleBone white  ( 720 MHz 256 MB ram) . My
 questions now :

 1. Is this card strong enough for running LinuxCNC headless ? Or should
 I get a BeagleBone Black (1GHz / 512 MB ?
 2. I need a display and keyboard near the Proxxon for setting and
 control . If I am using BBW can I use a Raspberry Pi for  X11 server ?
 In that case running Axis can be overkill for BBW  ( grafic acceleration
 is in Raspi ) ?
 3. If I have already the driver board controlled by LPT port of the
 computer did I need and extra hardware of interfacing BeagleBone or a
 simple logic level conversion is enough.

 Paul

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Paul Lacatus
Your idea is interesting but an Atom board is at a fraction of BB cost 
that is about 50 Euro ? And what about parallel ports on atom boards ? I 
will check. Thank you !

PS The BBW is just laying on my table ;)

Paul

On 07.08.2013 13:59, Marius Liebenberg wrote:
 Paul
 Why dont you just put an Atom pc together at a fraction of the cost for
 a BB and other hardware to run your Linuxcnc. Or at least at the same
 cost but with no hassles of any nature.


 On 2013/08/07 09:30 AM, Paul Lacatus wrote:
 Hi everybody,

 My name is Paul Lacatus and I am quite new on this list. I am using
 LinuxCNC for a few months on my Proxxon MF70 converted to CNC. Up to
 this moment I am using an old Pentium 1GHz for this job as standalone
 computer.  . Right not the computer is bigger than the mill and on the
 work table the computer is occupying more then 70% with a display and
 keyboard.

 I have read something about the implementation of LinuxCNC on BeagleBone
 Black.  I have available a BeagleBone white  ( 720 MHz 256 MB ram) . My
 questions now :

 1. Is this card strong enough for running LinuxCNC headless ? Or should
 I get a BeagleBone Black (1GHz / 512 MB ?
 2. I need a display and keyboard near the Proxxon for setting and
 control . If I am using BBW can I use a Raspberry Pi for  X11 server ?
 In that case running Axis can be overkill for BBW  ( grafic acceleration
 is in Raspi ) ?
 3. If I have already the driver board controlled by LPT port of the
 computer did I need and extra hardware of interfacing BeagleBone or a
 simple logic level conversion is enough.

 Paul

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Paul Lacatus
On 07.08.2013 12:35, andy pugh wrote:
 On 7 August 2013 08:30, Paul Lacatus p...@paul-lacatus.ro wrote:

 2. I need a display and keyboard near the Proxxon for setting and
 control . If I am using BBW can I use a Raspberry Pi for  X11 server ?
 In that case running Axis can be overkill for BBW  ( grafic acceleration
 is in Raspi ) ?
 I don't think it is strictly necessary to run the BBW or BBB headless.
 It is just about possible to run the Axis GUI and move hardware with
 the Raspberry Pi. (Not that I can recommend that, the RPi step
 generator doesn't actually appear to work properly).

 Or is there a strong reason that BBB installations have to run headless?

As far as I understood from what I found on the net the BBB grafic is 
not quite performant it is only a interface from the LCD interface 
existing also on the BBW to HDMI.  In that case the load on the 
processor for displaying AXIS is important. That why my idea was to move 
this burden od x11 server to another machine that is better prepared 
for this job. The problem with RPI is that the real time kernel modules 
are not implemented and the access to GPIO in not fast enough for Linux 
CNC .  This infos I got from the net maybe I am wrong.

Paul



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Re: [Emc-users] MESA 8i20 and enable signal

2013-08-07 Thread andy pugh
On 7 August 2013 11:22, propcoder marius.alks...@gmail.com wrote:

 Docs for Master are here:http://www.linuxcnc.org/docs/devel/html/

 Yes, but I can't find a word about 8i20 there.

For full details of the smart-serial devices see man sserial.
http://www.linuxcnc.org/docs/devel/html/man/man9/sserial.9.html

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread andy pugh
On 7 August 2013 12:44, Paul Lacatus p...@paul-lacatus.ro wrote:

 As far as I understood from what I found on the net the BBB grafic is
 not quite performant

There are more graphically lightweight alternatives to Axis available.
For example:
http://www.linuxcnc.org/docs/devel/html/gui/tklinuxcnc.html
http://www.linuxcnc.org/docs/devel/html/gui/mini.html
And one that runs in a terminal window
http://www.linuxcnc.org/docs/devel/html/gui/keystick.html

 The problem with RPI is that the real time kernel modules
 are not implemented and the access to GPIO in not fast enough for Linux
 CNC .  This infos I got from the net maybe I am wrong.


I wasn't suggesting that you should use the RPi as a controller, I was
just saying that it is capable of simultaneous step generation and
Axis GUI display, and is a lot less powerful than the BB (As far as I
am aware)
It doesn't work properly though, so I don't recommend it.

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Viesturs Lācis
2013/8/7 Paul Lacatus p...@paul-lacatus.ro

 Your idea is interesting but an Atom board is at a fraction of BB cost
 that is about 50 Euro ? And what about parallel ports on atom boards ? I
 will check. Thank you !

 PS The BBW is just laying on my table ;)


Beaglebone costs around 50 eur (at least in my country) and it has cpu and
ram onboard, sd card costs ~10 eur, any power supply with 5 vdc output can
be used for it (including unnecessary phone charger).
Atom ITX boards cost around 70 eur and it has cpu on board. You still need
ram and hdd, which will require additional 20-30 eur and also pc psu for
another 20 eur.
And double check any new Atom ITX boards - AFAIK there are issues with
drivers for Linux of their gpu chip, which mean problems with realtime
performance.

BTW Beaglebone is much easier to mount somewhere in the electronics cabinet.

The only thing that keeps me from using Beaglebone are the emails about
hdmi and pru fight for particular pins, so there were some difficulties
about them. I know that Charles has a working solution, but I do not know
any details.
Disabling hdmi and running the beaglebone headless is definitely a
solution, but I know that I am not that advanced to set up something like
that.

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Paul Lacatus
On 07.08.2013 15:03, Viesturs Lācis wrote:
 2013/8/7 Paul Lacatus p...@paul-lacatus.ro

 Your idea is interesting but an Atom board is at a fraction of BB cost
 that is about 50 Euro ? And what about parallel ports on atom boards ? I
 will check. Thank you !

 PS The BBW is just laying on my table ;)

 BTW Beaglebone is much easier to mount somewhere in the electronics cabinet
 The only thing that keeps me from using Beaglebone are the emails about
 hdmi and pru fight for particular pins, so there were some difficulties
 about them. I know that Charles has a working solution, but I do not know
 any details.
 Disabling hdmi and running the beaglebone headless is definitely a
 solution, but I know that I am not that advanced to set up something like
 that.

the BBW that I already have has no HDMI but has also low specifications 
( comparable with RasPi that I also have 720MHz Cortex , 256 MB ) than 
BBB . I am prepared to use it headless with X11 server on other machine 
. That why I proposed Raspi for an X11 server. I like Axis toolpath 
preview and I don't want to loose it ;). On BBB I heard That is a 
bridge cape that is solving the pin problems.

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread andy pugh
On 7 August 2013 13:26, Paul Lacatus p...@paul-lacatus.ro wrote:

 . That why I proposed Raspi for an X11 server.

I think I forgot to say: Your proposed combination ought to work well.

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Paul Lacatus
On 07.08.2013 15:35, andy pugh wrote:
 Your proposed combination ought to work well
My problem is that I need more info about LinuxCNC on BB(W/B)  that I 
hope to find here on the mailing list .

This  other questions still remains:

1. Is this card ( BBW 720MHz 256 MB ) strong enough for running LinuxCNC 
headless ? Or should
I get a BeagleBone Black (1GHz / 512 MB ?

3. If I have already the stepper driver board controlled by LPT port of the
computer did I need and extra hardware of interfacing BeagleBone or a
simple logic level conversion is enough.

Paul


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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Viesturs Lācis
2013/8/7 Paul Lacatus p...@paul-lacatus.ro


 1. Is this card ( BBW 720MHz 256 MB ) strong enough for running LinuxCNC
 headless ?


Since you already have the Beagle, I would say that there is only one way
to find this out for sure :))



 3. If I have already the stepper driver board controlled by LPT port of the
 computer did I need and extra hardware of interfacing BeagleBone or a
 simple logic level conversion is enough.


Since step/dir signals would be generated by PRUs on Beagle, all you need
is make sure about matching signal levels.

-- 
Viesturs

If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto
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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Kent A. Reed
On 8/7/2013 8:26 AM, Paul Lacatus wrote:
 On 07.08.2013 15:03, Viesturs Lācis wrote:
 2013/8/7 Paul Lacatus p...@paul-lacatus.ro

 Your idea is interesting but an Atom board is at a fraction of BB cost
 that is about 50 Euro ? And what about parallel ports on atom boards ? I
 will check. Thank you !

 PS The BBW is just laying on my table ;)
 BTW Beaglebone is much easier to mount somewhere in the electronics cabinet
 The only thing that keeps me from using Beaglebone are the emails about
 hdmi and pru fight for particular pins, so there were some difficulties
 about them. I know that Charles has a working solution, but I do not know
 any details.
 Disabling hdmi and running the beaglebone headless is definitely a
 solution, but I know that I am not that advanced to set up something like
 that.

 the BBW that I already have has no HDMI but has also low specifications
 ( comparable with RasPi that I also have 720MHz Cortex , 256 MB ) than
 BBB . I am prepared to use it headless with X11 server on other machine
 . That why I proposed Raspi for an X11 server. I like Axis toolpath
 preview and I don't want to loose it ;). On BBB I heard That is a
 bridge cape that is solving the pin problems.


Paul:

Which are you---a machinist who wants to make chips fly or a computer 
enthusiast who wants to play with new hardware/software combos?

Please don't think I'm being snarky.

A machinist who wants a solution which just works would either stick 
with the oversize AT/ATX computer you already have or substitute a 
downsized, presumably Intel Atom-equipped microATX board with an onboard 
parallel port. The LinuxCNC wiki contains latency test data for some of 
these boards. The archive of this list contains messages about the 
headaches caused by the onboard graphics controllers of certain of these 
boards. If you're willing to use a RPi as the Xserver for a BBW then you 
should have no problem using it as well for any x86-based controller if 
the onboard graphics don't work out. I'm actually a great fan of 
separate Xserver terminals---what we used to call an Xterm,  aka thin 
client, last century. The neat thing is, you can try this approach 
right now to see if you like it, using your existing LinuxCNC as the 
Xclient.

A computer enthusiast, on the other hand, may well wish to wade into the 
ARM world. There is furious activity on several levels in the LinuxCNC 
community which tends to be reported in more detail on the companion 
emc-developers mail list. I'm at the periphery of the developers, 
helping more to test their work than to contribute to it. Impressive 
gains have been made and there are some striking results (see for 
example Charles Steinkuehler's YouTube videos of his 3d printing)  but 
I'd have to characterize the whole of the work as not yet ready for 
prime time but real soon now from the standpoint of the common user. 
Not only customized LinuxCNC software but also customized 
capes/interface boards are emerging should you choose to play.

If I had to compare the total cost of ownership (TCO) of the two 
approaches as opposed to the first cost of the motherboard, I'd have to 
say they are roughly equal, especially if one puts a dollar/euro/leu 
value on one's time. [Please, gentle readers, don't start an email storm 
over this observation. If you like, I'll restate it as all hardware 
approaches cost more than you expected.]

Regards,
Kent


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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Eric Keller
On Wed, Aug 7, 2013 at 3:30 AM, Paul Lacatus p...@paul-lacatus.ro wrote:

 I have read something about the implementation of LinuxCNC on BeagleBone
 Black.  I have available a BeagleBone white  ( 720 MHz 256 MB ram) . My
 questions now :

 1. Is this card strong enough for running LinuxCNC headless ? Or should
 I get a BeagleBone Black (1GHz / 512 MB ?
I think it's clear that a BBW is capable, but it would be cheaper to
get an atom at this point in time.  There are no low-cost i/o
interfaces.  The BeBoPr is really nice, but it costs about the same as
an Atom computer.  This could change at any time, but right now it
would be much faster and cost less to get an Atom.

A BBB would be ideal if space is an issue, which it always is.  But
it's still a work in progress, whereas an atom would be ready to go.
Eric

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Paul Lacatus
On 07.08.2013 16:22, Viesturs Lācis wrote:
 2013/8/7 Paul Lacatus p...@paul-lacatus.ro

 1. Is this card ( BBW 720MHz 256 MB ) strong enough for running LinuxCNC
 headless ?

 Since you already have the Beagle, I would say that there is only one way
 to find this out for sure :))
You are right . I will get a 4GB MicroSD card to test my BBW


 3. If I have already the stepper driver board controlled by LPT port of the
 computer did I need and extra hardware of interfacing BeagleBone or a
 simple logic level conversion is enough.

 Since step/dir signals would be generated by PRUs on Beagle, all you need
 is make sure about matching signal levels.

Thank you Viesturs.

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Paul Lacatus
On 07.08.2013 16:28, Kent A. Reed wrote:
 On 8/7/2013 8:26 AM, Paul Lacatus wrote:
 On 07.08.2013 15:03, Viesturs Lācis wrote:
 2013/8/7 Paul Lacatus p...@paul-lacatus.ro

 Your idea is interesting but an Atom board is at a fraction of BB cost
 that is about 50 Euro ? And what about parallel ports on atom boards ? I
 will check. Thank you !

 PS The BBW is just laying on my table ;)
 BTW Beaglebone is much easier to mount somewhere in the electronics cabinet
 The only thing that keeps me from using Beaglebone are the emails about
 hdmi and pru fight for particular pins, so there were some difficulties
 about them. I know that Charles has a working solution, but I do not know
 any details.
 Disabling hdmi and running the beaglebone headless is definitely a
 solution, but I know that I am not that advanced to set up something like
 that.

 the BBW that I already have has no HDMI but has also low specifications
 ( comparable with RasPi that I also have 720MHz Cortex , 256 MB ) than
 BBB . I am prepared to use it headless with X11 server on other machine
 . That why I proposed Raspi for an X11 server. I like Axis toolpath
 preview and I don't want to loose it ;). On BBB I heard That is a
 bridge cape that is solving the pin problems.

 Paul:

 Which are you---a machinist who wants to make chips fly or a computer
 enthusiast who wants to play with new hardware/software combos?

 Please don't think I'm being snarky.

 A machinist who wants a solution which just works would either stick
 with the oversize AT/ATX computer you already have or substitute a
 downsized, presumably Intel Atom-equipped microATX board with an onboard
 parallel port. The LinuxCNC wiki contains latency test data for some of
 these boards. The archive of this list contains messages about the
 headaches caused by the onboard graphics controllers of certain of these
 boards. If you're willing to use a RPi as the Xserver for a BBW then you
 should have no problem using it as well for any x86-based controller if
 the onboard graphics don't work out. I'm actually a great fan of
 separate Xserver terminals---what we used to call an Xterm,  aka thin
 client, last century. The neat thing is, you can try this approach
 right now to see if you like it, using your existing LinuxCNC as the
 Xclient.

 A computer enthusiast, on the other hand, may well wish to wade into the
 ARM world. There is furious activity on several levels in the LinuxCNC
 community which tends to be reported in more detail on the companion
 emc-developers mail list. I'm at the periphery of the developers,
 helping more to test their work than to contribute to it. Impressive
 gains have been made and there are some striking results (see for
 example Charles Steinkuehler's YouTube videos of his 3d printing)  but
 I'd have to characterize the whole of the work as not yet ready for
 prime time but real soon now from the standpoint of the common user.
 Not only customized LinuxCNC software but also customized
 capes/interface boards are emerging should you choose to play.

 If I had to compare the total cost of ownership (TCO) of the two
 approaches as opposed to the first cost of the motherboard, I'd have to
 say they are roughly equal, especially if one puts a dollar/euro/leu
 value on one's time. [Please, gentle readers, don't start an email storm
 over this observation. If you like, I'll restate it as all hardware
 approaches cost more than you expected.]

Excellent point of view Kent.  I am more a computer enthusiast than a 
machinist. In any moment I can use my existing old faithful computer for 
machining ( mainly PCB and front panels) .  But I will try also the BBW 
that I already have . I will also check the Xserver /client solution 
with the existing setup ( computer) in different server implementations 
( Raspi vs. computer)  . Also your proposal of Atom board is very 
interesting.  I'll have to find a Atom MB with parallel port for tests.  
Finaly i think that the old computer should vanish for this hobby CNC 
and has to be replaced by a smart embedded solution with a large enough 
touchscreen , a jog wheel and for sure LinuxCNC is the solution in front 
of windows approaches.

Thank you very much .

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Troy Jacobson
Hi,
If you haven't already, you should check out the blog at
http://bb-lcnc.blogspot.com for images and status on running LinuxCNC on
Beaglebones.

I know that Charles, who writes the blog, and I are both running BBBs with
HDMI enabled.  The hdmi issues with the Black have to do with the  fact
that the capes were designed for the BBW, and pins were used that are
needed for hdmi on the Black.  Fortunately, the BBB and LinuxCNC makes it
easy to move functions to other pins.

The most recent MachineKit image available at the link above has a
configuration which avoids the conflicting pins on the Black.  Charles uses
the bridge adapter for his printer.  I'm just using a rats nest of wires to
connect my BBB to some hardware I already had, in this case a RAMPS board.

Troy


On Wed, Aug 7, 2013 at 7:26 AM, Paul Lacatus p...@paul-lacatus.ro wrote:

 On 07.08.2013 15:03, Viesturs Lācis wrote:
  2013/8/7 Paul Lacatus p...@paul-lacatus.ro
 
  Your idea is interesting but an Atom board is at a fraction of BB cost
  that is about 50 Euro ? And what about parallel ports on atom boards ? I
  will check. Thank you !
 
  PS The BBW is just laying on my table ;)
 
  BTW Beaglebone is much easier to mount somewhere in the electronics
 cabinet
  The only thing that keeps me from using Beaglebone are the emails about
  hdmi and pru fight for particular pins, so there were some difficulties
  about them. I know that Charles has a working solution, but I do not know
  any details.
  Disabling hdmi and running the beaglebone headless is definitely a
  solution, but I know that I am not that advanced to set up something like
  that.
 
 the BBW that I already have has no HDMI but has also low specifications
 ( comparable with RasPi that I also have 720MHz Cortex , 256 MB ) than
 BBB . I am prepared to use it headless with X11 server on other machine
 . That why I proposed Raspi for an X11 server. I like Axis toolpath
 preview and I don't want to loose it ;). On BBB I heard That is a
 bridge cape that is solving the pin problems.


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Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-07 Thread Dave
On 8/7/2013 3:24 AM, Sven Wesley wrote:
 2013/8/6 Davee...@dc9.tzo.com


 ...

 Here is some free motor sizing software that seems to be quite
 accurate.   A number of Servo drive companies use this software and they
 brand label it..
 http://visualsizer.com/

 It is entirely free.

 I have used the Visual Sizer XP for years and it is really good but
 takes some effort to figure out how to run it even though it is very
 graphical.

 ...
 Dave


  
 i did try it out but there's something that I miss. I tried a 10 m/min
 calculation with a 5 mm pitch screw and it ended up with a needed RPM from
 motor at 60.69 RPM...

 /S



The software does take a little while to figure out.

If you get stuck, post the configuration somewhere and I will download 
it and take a look at it.

The workflow on how to make that application do what you want is not 
entirely obvious.

Dave


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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread W. Martinjak
Hi,

On 2013-08-07 13:44, Paul Lacatus wrote:
 On 07.08.2013 12:35, andy pugh wrote:
 On 7 August 2013 08:30, Paul Lacatus p...@paul-lacatus.ro wrote:

   The problem with RPI is that the real time kernel modules
 are not implemented and the access to GPIO in not fast enough for Linux
 CNC .  This infos I got from the net maybe I am wrong.

 Paul

I've ported the pluto-p-servo driver for RPI per SPI but I'm still working on 
it (programming the fpga per gpio from the RPI).
Also the pluto-step driver has to be done.

The first test looks good with remote-X.
be tuned... ;)

matsche


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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread GP Orcullo

Date: Wed, 07 Aug 2013 14:44:20 +0300
From: Paul Lacatus p...@paul-lacatus.ro
Subject: Re: [Emc-users] Linuxcnc on Beaglebone for a small mill
   Proxxon MF70
To: emc-users@lists.sourceforge.net
Message-ID: 52023314.5070...@paul-lacatus.ro
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

On 07.08.2013 12:35, andy pugh wrote:
 On 7 August 2013 08:30, Paul Lacatus p...@paul-lacatus.ro wrote:

 2. I need a display and keyboard near the Proxxon for setting and
 control . If I am using BBW can I use a Raspberry Pi for  X11 server ?
 In that case running Axis can be overkill for BBW  ( grafic acceleration
 is in Raspi ) ?
 I don't think it is strictly necessary to run the BBW or BBB headless.
 It is just about possible to run the Axis GUI and move hardware with
 the Raspberry Pi. (Not that I can recommend that, the RPi step
 generator doesn't actually appear to work properly).

 Or is there a strong reason that BBB installations have to run headless?

As far as I understood from what I found on the net the BBB grafic is 
not quite performant it is only a interface from the LCD interface 
existing also on the BBW to HDMI.  In that case the load on the 
processor for displaying AXIS is important. That why my idea was to move 
this burden od x11 server to another machine that is better prepared 
for this job. The problem with RPI is that the real time kernel modules 
are not implemented and the access to GPIO in not fast enough for Linux 
CNC .  This infos I got from the net maybe I am wrong.

Paul

My MF70 is controlled by RPi running LCNC.

See here: http://www.raspberrypi.org/phpBB3/viewtopic.php?f=37t=33809

Cheers!

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Charles Steinkuehler
On 8/7/2013 8:01 AM, Paul Lacatus wrote:
 On 07.08.2013 15:35, andy pugh wrote:
 Your proposed combination ought to work well
 My problem is that I need more info about LinuxCNC on BB(W/B)  that I 
 hope to find here on the mailing list .
 
 This  other questions still remains:
 
 1. Is this card ( BBW 720MHz 256 MB ) strong enough for running LinuxCNC 
 headless ? Or should
 I get a BeagleBone Black (1GHz / 512 MB ?

The BBW works fine running LinuxCNC headless.  I was 3D printing with
LinuxCNC and the BBW before the 'Black version came out:

http://www.youtube.com/watch?v=n2IoHOZipLU

...I'm even tunneling the X11 session via ssh, which puts a heavier
burden on the BeagleBone than necessary.

I suggest starting with my MachineKit image, which is basically Robert
C. Nelson's Debian image for the BeagleBone with a Xenomai real-time
kernel installed, the LinuxCNC build dependencies added, and the
appropriate version of LinuxCNC already setup and compiled in a local
git working directory:

http://bb-lcnc.blogspot.com/p/machinekit_16.html

I haven't tried running the BBW on the 3.8 series kernel recently, but
AFAIK it should work fine.  Let me know if you have any problems.

 3. If I have already the stepper driver board controlled by LPT port of the
 computer did I need and extra hardware of interfacing BeagleBone or a
 simple logic level conversion is enough.

You should be fine as long as you don't send any 5V signals to the
BeagleBone.  Virtually all modern PC parallel ports have 3.3V signals,
just like the BeagleBone, but the 'Bone doesn't have 5V tolerant inputs.

Since you are wanting to run headless, you can use any of the available
BeagleBone configurations, but I would recommend using one that does not
conflict with the LCD/HDMI pins.  That way you can add a monitor or LCD
later if you choose, or use the HDMI interface if you get a 'Black.

-- 
Charles Steinkuehler
char...@steinkuehler.net



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Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-07 Thread Przemek Klosowski
On Wed, Aug 7, 2013 at 12:16 AM, Don Stanley dstanley1...@gmail.com wrote:
 Most stepper controllers have idle torque.
 Some will have full torque at idle (stopped).
 Most modern stepper controllers will have a selectable
 idle torque and some will wait a few seconds
 before switching from run torque to idle torque.

You missed Stephen's point---yes, there's a holding current going
through the stepper coils, but in the middle of the step the torque is
zero. In other words, the stepper motor holds the position by having
local maxima of holding torque at half step ahead and after the
desired position.
There's no closed loop like in a servo, where you can increase the
precision by increasing the resolver resolution and/or the gain.

Don't get me wrong---I actually like steppers, because they are simple
and reliable, and accurate enough if engineered properly by matching
their inherent accuracy to the desired movement precision. It's just
that we have to understand their limitations.

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Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-07 Thread Dave
On 8/7/2013 12:23 PM, Przemek Klosowski wrote:
 On Wed, Aug 7, 2013 at 12:16 AM, Don Stanleydstanley1...@gmail.com  wrote:

 Most stepper controllers have idle torque.
 Some will have full torque at idle (stopped).
 Most modern stepper controllers will have a selectable
 idle torque and some will wait a few seconds
 before switching from run torque to idle torque.
  
 You missed Stephen's point---yes, there's a holding current going
 through the stepper coils, but in the middle of the step the torque is
 zero. In other words, the stepper motor holds the position by having
 local maxima of holding torque at half step ahead and after the
 desired position.
 There's no closed loop like in a servo, where you can increase the
 precision by increasing the resolver resolution and/or the gain.

 Don't get me wrong---I actually like steppers, because they are simple
 and reliable, and accurate enough if engineered properly by matching
 their inherent accuracy to the desired movement precision. It's just
 that we have to understand their limitations.

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Theoretically that may be true, but you can't feel slop in the middle of 
the step at all on these new stepper motors.  They feel tight when they are
being held in position..  If you grab a knob on the shaft when they are 
energized stationary there appears to be no slop.

If you want to use steppers you need to make one step of the motor equal 
to a machine movement of less than the desired precision of the machine..
That dictates your motor gearing ratio to the load.   Unfortunately that 
also dictates the max speed of the machine since steppers run out of 
usable torque at relatively low speeds compared to servos.

But for many applications that is not a problem.

I have an old Bridgeport mill with steppers and I think it was geared 
such that one step of the motors was equal to .001 of an inch which 
apparently was good enough for thousands of machines shops.

On the other hand the mill I have is no speed demon during rapids with 
the old heavy finned motors..50-60 ipm  is quite reliable. which at this 
point is fast enough.

Dave



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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Andy Pugh


On 7 Aug 2013, at 16:21, GP Orcullo kinsama...@ymail.com wrote:

 My MF70 is controlled by RPi running LCNC.

Is that using the Mungkie image? 

I was not getting a continuous step stream with that. 

(Sorry to derail the thread, but I have an RPi to parport breakout board 
designed (and 20 boards, some populated). I gave some away at the Developer 
fest, but have plenty left and can get more (I thing they cost $1 each to have 
made))
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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread Dave
What level of graphics resolution do you get on the screen with that 
Cedarville Chipset?

Dave

On 8/7/2013 5:11 PM, Marius Liebenberg wrote:
 I use the D2500HN a lot. It has a on board LPT and one PCI slot. I also
 made a small housing for it that fits inside the lid of my control box.

 On 2013/08/07 10:00 PM, Viesturs La-cis wrote:

 2013/8/7 Marius Liebenbergmar...@mastercut.co.za

  
 Viesturs,
 I only use the Atom mini ITX boards for all my machines I do. I also use
 a Nova board fitted with a 525 chip as well as the more recent Intel
 2700. I have had absolutely no problems with any of them. No driver
 problems at all. You simply put the CD in and wait for it to finish.
 After that everything works, even the touch screen.

 Thanks! I did a little search in list archive as I knew that this topic has
 been decided. The conclusion of my search - I have no idea, where did I get
 scared of new Atom based itx boards. I have built at least 5 machines with
 D525 board and would like to use it again, if it will be available. You
 convinced me to consider trying something newer than D525 board.

  



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[Emc-users] Looking for error in doing dbl-sided pcb's.

2013-08-07 Thread Gene Heskett
Hi all;

I have a very small error, perhaps .010 in the top vs bottom hole  
pattern placements.

Unless someone can convince me that pcb2gcode has a built in error in its Y 
calc's for the bottom of the board, the error is mine, darnit.

Background:  The eagle .brd file I was sent is arranged such that the board 
is bigger in Y then in X.

However, in building a pallet to hold the board I much prefer to have the 
board pattern laying long ways with the X axis.

So, I wrote, and it has worked fairly well, for several projects based on 
the first pallet I made for the lathes spindle encoder a holefinder routine 
to establish a known location on the pallet, just off the upper left corner 
of the board, a short piece of 1/8 brass tubing, superglued in place and 
connected the the LCNC probe input pin.  Then I made, from a sewing needle 
threader, a probe I can put in a 1/8 collet, with the wire shaped like a 
sharp speer.

I have a .1 uf cap on the probe circuit which captures and holds any 
momentary contact the probe wire makes to the inside of the mouth of the 
tubing, holding it long enough for LCNC to grab it.  The facilitate LCNC 
seeing the probe wire as a perfect cone, the spindle is running about 1800 
rpm while this probing is going on.

Basically it lowers the spinning wire into the hole until first contact is 
detected, then raises the spindle 20 thou for clearance, then moves first 
the x, capturing #5061 into 2 vars as it moves to detect the tubing, first 
left, then right.  It adds those two, and divides by 2, then runs x to the 
mathematical center.  Then it does the same with the Y axis, captureing 
#5062 into fronty and backy vars, does the same /2 and runs the mills Y to 
that center.  Once its done that, it applies the detected offsets to the 
G55 and G56 maps, which are then used by the rest of the code depending on 
whether its for the top (G55) or bottom (G56) of the board.  The bottom 
however has an offset added such that running the bot.drill file should 
result in holes drilled halfway through the board that meet in the middle.

But, both G55 and G56 are also rotated with an R270 at the end of the G10 
L2 P# statement in this code.

What I am getting when I drill 5 thou into the board running the two drill 
files from pcb2gcode shows a dead on registration has been achieved with 
the offset as applied to only the G56 map.

The board is being flipped along the x axis, so the same end of the board 
is always wedged via the hold-down screws against the left side of the 
milled pocket, so I can't see that as a source of error here.

But, I have an offset of perhaps .012 in the drilled Y positions after the 
270 rotation rotation to convert it to my mills real X axis.

Could this be an artifact of a small error in the fudgex and fudgey vars at 
the top of the file that you can see on my web page in the 
Genes-os9-stf/LCNC link?  These are the actual locations of this brass 
tube, with reference to the assumption that as I see it on the mills table, 
of the exact 0.0, 0.0 upper left corner of the pallet's board pocket.  
Supposedly.  On the previous pallet, I established a 0,0 location then 
moved .2 left and .1 below and drilled the hole for the brass contact pipe, 
this time I got ahead of myself and milled the pocket, then installed the 
pipe, unforch after the 0,0 had been lost due to re-homing the machine the 
next day.

Because there is nothing to reference at that location since its an inside 
corner, and I ran the mill making that pocket, out at the correct angle to 
serve as clearance for the sharp corner of the board, its not something I 
can measure and easily verify.

I am ATM, fresh out of ideas, and somewhat confused in trying to trace the 
error because I am using the G55 and G56 mapping to rotate the pattern as 
it is seen on the mills table.

So if some kind soul could look at this tholefinder.ngc file at the above 
link  suggest how to proceed in removing this error, I'd be most 
appreciative.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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My web page: http://coyoteden.dyndns-free.com:85/gene is up!
My views 
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I put up my thumb... and it blotted out the planet Earth.
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A pen in the hand of this president is far more
dangerous than 200 million guns in the hands of
 law-abiding citizens.

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Re: [Emc-users] Linuxcnc on Beaglebone for a small mill, Proxxon MF70

2013-08-07 Thread David Bagby

On 8/7/2013 12:58 PM, dave wrote:
 On Wed, 2013-08-07 at 11:26 -0700, David Bagby wrote:
big snip
 Dave:

 Thanks for the nice synopsis. With all the neat stuff going on is is
 difficult to keep up.

 IIRC Kent posted some info on running with a X server on another machine
 and something to the effect that TkLinuxcnc took much less memory on the
 client side vs axis.

 Just to clarify you are running software generated steps to drive the
 Proxxon?
Just to avoid confusion, I'm personally using LCNC to drive a Shapeoko 
rather than the Proxxon that the original poster asked about.  - but 
that difference is not really relevant to the question you asked.

The beaglebone boards (BBw or BBB) use a system on chip (SoC) from Texas 
instruments (the AM335x series). Those SoCs have multiple processors 
inside and two of them are called PRUs (Programmable Realtime Units). 
The PRUs are internal CPU subsystems that can be dedicated to doing real 
time tasks. Charles has created some code for them that lets LCNC use 
them to do the step pulse generation.
So from one viewpoint this could be thought of as firmware generated 
steps, but from the LCNC viewpoint, it is a BB hardware step generation 
module that LCNC is using.
The usual software step generation for LCNC is run on the x86 CPU and 
thus is subject to all the things that happen on the x86 CPU. Running 
that type of software step generation is one reason LCNC use the RTAI 
kernel on x86 machines.

With the BBB, the internal PRUs are really hardware black boxes to LCNC, 
and the LCNC software step generation is neither used or needed.

 Not really being picky but you might post a link to the K9 board. Any
 pricing yet?
Uh... the K9s have no pricing as they were not developed to be a 
product; We never intended the K9 project to be a product effort, rather 
they were created as a development platform to use for further BBB/LCNC 
software development. When you decide to ignore economics that way you 
get to throw
lots of experimental stuff onto the K9 board to try out and play with - 
but some of the things on there don't make sense for a BBB cape product 
(ex: there is a sample interfaces for 1 encoder to use for sftw 
development while any real system probably needs more than 1). AS is the 
total of all the K9 bits and pieces would make for a silly expensive 
product.

Those interested in more info as to what a K9 is can follow these links:
www.CalypsoVentures.com/privatedl/K9/K9_SmorgasBoard_Overview.pdf
http://www.pmdx.com/k9/K9-first-photo.JPG

We hope that out of the K9 effort, there will emerge (eventually) K9 
derivatives that could become future products and/or components of systems.
Those interested in such things could contact myself or Steve at PMDX 
off list as I tend to stay away from speculative discussion of other 
people's plans in a public forum.
 Keep up the good work.

 Dave
Dave


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Re: [Emc-users] A puzzler

2013-08-07 Thread TJoseph Powderly
On 08/07/2013 04:14 AM, andy pugh wrote:
 On 7 August 2013 01:14, TJoseph Powderly tjt...@gmail.com wrote:

 cosine err?

 I don't think so. The main reason not to think so is that he has
 measured the error as non-linear (I am awaiting the actual numbers)

 A cosine error of .158mm in 50 would mean an inclination of 4.5
 degrees which seems like it would be obvious.

non-linear?, ok
i read it repeated to same value from origin, but was consistantly off 
at some extreme.
np. discount bad mounting
tomp

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Re: [Emc-users] A puzzler

2013-08-07 Thread TJoseph Powderly
On 08/06/2013 10:44 PM, Gregg Eshelman wrote:
 On Tue, 8/6/13, TJoseph Powderly tjt...@gmail.com wrote:

   cosine err?
   the motion of the axis must be colinear with the motion of
   the scale theres a few pages supplied wiht all Heidenhain scales
   describing the mounting techniques and qualifications.
   i could assume this has been verified, but it would explain
   motion that returns to same point yet has constant distance err
   regards
   tomp

 If the scale's not mounted perfectly parallel to the motion axis but is close 
 enough so it doesn't bind as it slides, that would produce an error that's 
 linear and always repeats exactly. But would it produce that much of an error?

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whatever angle whose cosine produces 158um over the traveled distance.
that'd be ~.006 and i didnt see the distance traveled stated.
it wouldnt be much of an angle at a great distance.
but i hear its NOT linear so...
forgettaboudit
its not cosine error


(btw theres and external surface on the alum enclosure meant for 
tramming it collinear. )

tomp
tjtr33

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Re: [Emc-users] A puzzler

2013-08-07 Thread Andy Pugh


On 7 Aug 2013, at 23:49, TJoseph Powderly tjt...@gmail.com wrote
 non-linear?, ok
 i read it repeated to same value from origin, but was consistantly off 
 at some extreme.
 np. discount bad mounting

It seems that the sine/cosine signals from the scales do not actually repeat 
every 10um. 

This is the guy's YouTube video.
http://www.youtube.com/watch?v=iIdidzAPgBssns=em

What he is comparing is the sine/cosine phase as measured by the interpolation 
software, the position as measured by a 0.1um probe and the distance measured 
by linuxcnc. The phase should be zero every 10um. It does not appear to be. 


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[Emc-users] Raspberry Pi was Re: Linuxcnc on Beaglebone for a small mill Proxxon MF70

2013-08-07 Thread GP Orcullo
On 7 Aug 2013, at 18:56, Andy Pugh bodge...@gmail.com wrote:

 My MF70 is controlled by RPi running LCNC.

Is that using the Mungkie image? 

I was not getting a continuous step stream with that. 

(Sorry to derail the thread, but I have an RPi to parport breakout board 
designed (and 20 boards, some populated). I gave some away at the Developer 
fest, but have plenty left and can get more (I thing they cost $1 each to have 
made))


Nope, I'm using an external hardware for step generation.


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Re: [Emc-users] A puzzler

2013-08-07 Thread TJoseph Powderly
On 08/07/2013 06:34 PM, Andy Pugh wrote:


 On 7 Aug 2013, at 23:49, TJoseph Powderly tjt...@gmail.com wrote
 non-linear?, ok
 i read it repeated to same value from origin, but was consistantly off
 at some extreme.
 np. discount bad mounting

 It seems that the sine/cosine signals from the scales do not actually repeat 
 every 10um.

 This is the guy's YouTube video.
 http://www.youtube.com/watch?v=iIdidzAPgBssns=em

 What he is comparing is the sine/cosine phase as measured by the 
 interpolation software, the position as measured by a 0.1um probe and the 
 distance measured by linuxcnc. The phase should be zero every 10um. It does 
 not appear to be.


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i think the reported values from the IC Haus chip can be looked at with 
his setup.

but the actual sinuses from the Heidenhain scale are _not_ observed by 
his setup.

some interpreted ( interpolated) values are returned from the setup in 
the video.

from the video, i would not infer an error in the sinus,
but thats just IMO

i would verify the sinus periodicty
and i'd ask Heidenhain to check the scale.

Can this user hand the encoder over to some local Heidenhain service 
center?

Heidenhain has the ability to prove their certificate's claim
They have these tools and are very interested in making sure their 
products live up to their reputation.

the test rig would be something like this...
An oscilloscope can show if the sinus is of an even period.
A device can move the reader head colinear with the scale.
The displacement at a contant velocity should result in a pair of 
sinuses that are clean and repeatable ( for time, distance and amplitude )

so, please eliminate any suspicion of the scale itself,
then, if the scale sinus periodicity is correct,
move onto the subsequent electronics
(the interface and the IC Haus interpolator )

regards
TomP
tjtr33

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