[Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Roland Jollivet
On Thu, 18 Apr 2019 at 01:22, Gene Heskett wrote: > On Wednesday 17 April 2019 15:06:02 Chris Albertson wrote: > > [...] > > > > But if maybe you lock the spindle and turn the nut. > > This is the case, except you are turnbing the nut by using the xy > steppers to drive the carousel which is turn

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread TJoseph Powderly
Hi Roland On Thu, Apr 18, 2019, 3:23 PM Roland Jollivet wrote: > On Thu, 18 Apr 2019 at 01:22, Gene Heskett wrote: > > > On Wednesday 17 April 2019 15:06:02 Chris Albertson wrote: > > > > [...] > > > > > > But if maybe you lock the spindle and turn the nut. > > > > This is the case, except you

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread andy pugh
On Thu, 18 Apr 2019 at 10:22, Roland Jollivet wrote: > To recap; small steppers 'drive' the carousel around to tighten the motor. No, the motor drives round the carousel to tighten the collet. It is really rather clever. Assuming that it can't work based purely on guess-work seems silly. I sug

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Gene Heskett
On Thursday 18 April 2019 04:20:37 Roland Jollivet wrote: > On Thu, 18 Apr 2019 at 01:22, Gene Heskett wrote: > > On Wednesday 17 April 2019 15:06:02 Chris Albertson wrote: > > > > [...] > > > > > But if maybe you lock the spindle and turn the nut. > > > > This is the case, except you are turnbi

[Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Roland Jollivet
Sorry, guys, I really do understand how it works. I thought I was quite clear.. That's why I said the l steppers 'drive' the carousel around. Notice the ' '. Yes, to spell it out the motion of the X-Y steppers in a circular motion results in the carousel rotating. The carousel rotates as a res

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Andy Pugh
> On 18 Apr 2019, at 14:04, Roland Jollivet wrote: > > - disable the stepper drives so the gantry becomes passive and is pulled > around instead That’s even worse than the risk of losing steps by driving the carousel with the axes. ___ Emc-users m

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Todd Zuercher
Driving the carousel is an even worse idea. Then the diameter of the carousel becomes mechanical disadvantage and the subsequent moving of the undriven x and y axis is guaranteed loss of position. Using the XY axis is probably the best option, for this kind of idea. But I can think of several

[Emc-users] Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Roland Jollivet
Disabling the X- Y drives sounds fine to me. Let the gantry get taken for the ride. (assuming it's easily moved by hand with drives disabled) Once the nut is tight, reverse the carousel motor for a moment to undo the load. Then enable drives and do a Z up, then home the machine. With a setup lik

[Emc-users] Linuxcnc meeting 2019 in Stuttgart, Germany

2019-04-18 Thread Rene Hopf via Emc-users
Hi, We are looking for a date for the next linuxcnc meeting in Stuttgart, Germany. All info here: https://doodle.com/poll/7aeg98zwbi6qrtvx Rene ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/e

[Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Roland Jollivet
Disabling the X- Y drives sounds fine to me. Let the gantry get taken for the ride. (assuming it's easily moved by hand with drives disabled) Once the nut is tight, reverse the carousel motor for a moment to undo the load. Then enable drives and do a Z up, then home the machine. With a setup lik

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Gene Heskett
On Thursday 18 April 2019 05:30:13 TJoseph Powderly wrote: > Hi Roland > > On Thu, Apr 18, 2019, 3:23 PM Roland Jollivet > > > wrote: > > On Thu, 18 Apr 2019 at 01:22, Gene Heskett wrote: > > > On Wednesday 17 April 2019 15:06:02 Chris Albertson wrote: > > > > > > [...] > > > > > > > But if may

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Gene Heskett
On Thursday 18 April 2019 07:47:51 andy pugh wrote: > On Thu, 18 Apr 2019 at 10:22, Roland Jollivet wrote: > > To recap; small steppers 'drive' the carousel around to tighten the > > motor. > > No, the motor drives round the carousel to tighten the collet. > > It is really rather clever. Assumin

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Ken Strauss
Google is your friend! ft-lb =Nm * 0.73756 So 75Nm = 55.3 ft lbs > -Original Message- > From: Gene Heskett [mailto:ghesk...@shentel.net] > Sent: Thursday, April 18, 2019 11:45 AM > To: emc-users@lists.sourceforge.net > Subject: Re: [Emc-users] Something to think about re the hack-a-day too

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Stuart Stevenson
Gene, One N/m is .737 ft/lb One hp is approx .745 watts just think of the hp to watts conversion to mentally calculate the n/m to ft/lb conversion - you will be close enough for almost any situation in fact - using .75 for both conversions would work just fine Stuart On Thu, Apr 18, 2019 at

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Gene Heskett
On Thursday 18 April 2019 11:50:00 Ken Strauss wrote: > Google is your friend! > ft-lb =Nm * 0.73756 > So 75Nm = 55.3 ft lbs > 55 ft/lbs? Here the tool will walk out and break, very quickly at that tension. Doubtfull I have used less than 75 ft-pounds on the TTS adapters I use fairly universall

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread TJoseph Powderly
Forwarded Message Subject: Re: [Emc-users] Something to think about re the hack-a-day tool changer Date: Thu, 18 Apr 2019 23:22:19 +0700 From: TJoseph Powderly To: Gene Heskett Hi Gene On 04/18/2019 10:57 PM, Gene Heskett wrote: On Thursday 18 April 2019 11:

[Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Roland Jollivet
> > Ditto if using an R8 directly, the R8 gets tightened with a 20 volt > > electric impact wrench driving an 8 point 10mm socket a lot tighter > > than I can draw it by hand with the supplied toy 10mm endwrench. If > > not, the TTS in the R8 may slip and walk out. The life of that > > socket bef

[Emc-users] ER ATC tool idea

2019-04-18 Thread Roland Jollivet
Hi All The current discussion on making an ATC for ER collet style spindles has given me an idea. As Gene aptly says, R8 and ER collets weren't designed with ATC's in mind. In the application of routing, engraving and other light duty machining, the assembly of ER collet, nut and tool could be r

Re: [Emc-users] Something to think about re the hack-a-day tool changer

2019-04-18 Thread Gene Heskett
On Thursday 18 April 2019 15:29:35 Roland Jollivet wrote: > > > Ditto if using an R8 directly, the R8 gets tightened with a 20 > > > volt > > > > > > electric impact wrench driving an 8 point 10mm socket a lot > > > tighter than I can draw it by hand with the supplied toy 10mm > > > endwrench.

Re: [Emc-users] ER ATC tool idea

2019-04-18 Thread Gene Heskett
On Thursday 18 April 2019 16:44:40 Roland Jollivet wrote: > Hi All > > The current discussion on making an ATC for ER collet style spindles > has given me an idea. > As Gene aptly says, R8 and ER collets weren't designed with ATC's in > mind. > > In the application of routing, engraving and other

Re: [Emc-users] ER ATC tool idea

2019-04-18 Thread Ken Strauss
Perhaps these would work for engraving since runout would be somewhat non-critical. However, with small milling cutters you want TIR of 0.0002 or so and there is no obvious way that the threads would achieve that level of concentricity. I find that it is hard to get low TIR even using precision ER

Re: [Emc-users] ER ATC tool idea

2019-04-18 Thread Andy Pugh
> On 18 Apr 2019, at 23:29, Gene Heskett wrote: > > Cutting duties with 6mm end mills would still need a collets death grip I > think. YMMV of course. He did mention Weldon Shank. ___ Emc-users mailing list Emc-users@lists.sourceforge.net https

Re: [Emc-users] ER ATC tool idea

2019-04-18 Thread Andy Pugh
> On 19 Apr 2019, at 00:47, Ken Strauss wrote: > > there is no obvious way that the threads would achieve that level of > concentricity. You can still register on the taper. Solid “collets” and off-the-shelf nuts seem so obvious that I am puzzled that I have never found them. It solves the

Re: [Emc-users] ER ATC tool idea

2019-04-18 Thread Gene Heskett
On Thursday 18 April 2019 19:49:10 Andy Pugh wrote: > > On 18 Apr 2019, at 23:29, Gene Heskett wrote: > > > > Cutting duties with 6mm end mills would still need a collets death > > grip I think. YMMV of course. > > He did mention Weldon Shank. > > Ok, since I'm a new bee in terms of a weldon, wha

Re: [Emc-users] ER ATC tool idea

2019-04-18 Thread Ken Strauss
Weldon shank is round with a flat on the side. A setscrew prevents pullout. I haven't done personal measurements but I've often read that Weldon shank is worse than ER collets for low TIR when using small diameter tools which are usual in a high speed spindle. > -Original Message- > From:

Re: [Emc-users] ER ATC tool idea

2019-04-18 Thread Gregg Eshelman via Emc-users
The Weldon style has a set screw flat that's angled toward the cutting end. Tighten the set screw on it and the tool is forced upwards until the deeper end of the flat contacts the side of the set screw. That makes the too resistant to shifting axially, preventing loosening or shifting of tool l

Re: [Emc-users] ER ATC tool idea

2019-04-18 Thread TJoseph Powderly
about weldon shank https://tinyurl.com/yyxlreku On 04/19/2019 06:52 AM, Andy Pugh wrote: On 19 Apr 2019, at 00:47, Ken Strauss wrote: there is no obvious way that the threads would achieve that level of concentricity. You can still register on the taper. Solid “collets” and off-the-shelf nut

Re: [Emc-users] ER ATC tool idea

2019-04-18 Thread TJoseph Powderly
Greg thanks On 04/19/2019 08:36 AM, Gregg Eshelman via Emc-users wrote: The Weldon style has a set screw flat that's angled toward the cutting end. Tighten the set screw on it and the tool is forced upwards until the deeper end of the flat contacts the side of the set screw. That makes

Re: [Emc-users] ER ATC tool idea

2019-04-18 Thread Ken Strauss
I have used some reasonable quality holders for Weldon shank tools -- Bison R8 holders and Tormach TTS -- and none had angled setscrews. In all cases the setscrew was very closely perpendicular to the axis of the tool. > -Original Message- > From: TJoseph Powderly [mailto:tjt...@gmail.com]

[Emc-users] ER ATC tool idea

2019-04-18 Thread Roland Jollivet
> > > Solid “collets” and off-the-shelf nuts seem so obvious that I am puzzled > that I have never found them. It solves the tool length puzzle at a stroke. > > > Assuming you mean having a dedicated collet and nut per cutting bit; You could just loctite the bit in the collet. Keep it tightened in

[Emc-users] Progress on 6040

2019-04-18 Thread Roland Jollivet
Hi Gene I don't know how you're engaging the spanner on the spindle shaft for your ATC, but you could use one of these; https://www.ebay.com/itm/Durable-Car-Locking-System-2-Wire-Central-Door-Lock-Solenoid-Actuator-Motor-12V/131945015051?epid=511506243&hash=item1eb889270b:g:Ly0AAOSw4shX4NhW Easi

Re: [Emc-users] ER ATC tool idea

2019-04-18 Thread Gene Heskett
On Thursday 18 April 2019 20:02:45 Ken Strauss wrote: > Weldon shank is round with a flat on the side. A setscrew prevents > pullout. > > I haven't done personal measurements but I've often read that Weldon > shank is worse than ER collets for low TIR when using small diameter > tools which are us