On Thursday 18 April 2019 11:50:00 Ken Strauss wrote:

> Google is your friend!
> ft-lb =Nm * 0.73756
> So 75Nm = 55.3 ft lbs
>
55 ft/lbs?  Here the tool will walk out and break, very quickly at that 
tension. Doubtfull I have used less than 75 ft-pounds on the TTS 
adapters I use fairly universally on the G0704.

> > -----Original Message-----
> > From: Gene Heskett [mailto:[email protected]]
> > Sent: Thursday, April 18, 2019 11:45 AM
> > To: [email protected]
> > Subject: Re: [Emc-users] Something to think about re the hack-a-day
> > tool changer
> >
> > On Thursday 18 April 2019 07:47:51 andy pugh wrote:
> > > On Thu, 18 Apr 2019 at 10:22, Roland Jollivet
> >
> > <[email protected]> wrote:
> > > > To recap; small steppers 'drive' the carousel around to tighten
> > > > the motor.
> > >
> > > No, the motor drives round the carousel to tighten the collet.
> > >
> > > It is really rather clever. Assuming that it can't work based
> > > purely on guess-work seems silly.
> >
> > No, not silly, experience Andy, experience reaching into the bank
> > account to replace tooling that broke by walking out of the holder
> > when I thought it was tight enough.
> >
> > > I suggested a very simple test using the same torque wrench as
> > > Gene presumably uses now to tighten his collets to the correct
> > > torque to test the hypothesis.
> >
> > All 4 of my 5 torque wrenches are in foot/pounds. The smallest is in
> > inch pounds.  How much is 75Nm, in inch pounds.
> >
> > > But, assuming a 5mm pitch screw and 5:1 motor reduction:
> > > (0.5 Nm stepper * (2 * pi) / 5mm ) * 5:1 = 3kN. On the end of a
> > > 75mm arm that is 235Nm.
> > > Correct torque for an ER20 is 75Nm.
> >
> > That is no where near tight enough to keep it from walking out of
> > the collet and breaking the tool because its digging 3/8" on a cut
> > that should be 20 thou if it hadn't walked out.  Here I use an end
> > wrench about 15" long, ground thin enough to fit the flats on the
> > TTS holder, and a 10 or 12" crescent wrench and a pull on the
> > wrenches that is likely in excess of 100 lb-ft. I don't have a
> > newtom-meters to pound-foot conversion handy but that certainly is
> > tighter than 75Nm.
> >
> > Ditto if using an R8 directly, the R8 gets tightened with a 20 volt
> > electric impact wrench driving an 8 point 10mm socket a lot tighter
> > than I can draw it by hand with the supplied toy 10mm endwrench.  If
> > not, the TTS in the R8 may slip and walk out. The life of that
> > socket before it splits might be 50 times, its hell on good quality
> > sockets.
> >
> > > (Though I am not convinced that an ER17 can really lift a 300kg
> > > mass, so suspect I messed something up. )
> >
> > Cheers, Gene Heskett
> > --
> > "There are four boxes to be used in defense of liberty:
> >  soap, ballot, jury, and ammo. Please use in that order."
> > -Ed Howdershelt (Author)
> > Genes Web page <http://geneslinuxbox.net:6309/gene>
> >
> >
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> > [email protected]
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>
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>



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