Re: [PEDA] New Question.. Best Practices...

2002-02-21 Thread John Haddy

I have library parts for mounting holes and other hardware (i.e.
all PCB features exist on the schematic).

A consequence of this is that I can define an M3 mounting hole
component that includes a keepout definition. This definition is
usually a 360 degree arc on the keepout layer with an appropriate
clearance to the hole, plus additional keepout arcs on the top
and bottom layers (with a larger radius) to keep a sufficiently
large zone clear of traces and components so that a lock washer
can't do damage.

John Haddy

> -Original Message-
> From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]]
> Sent: Thursday, 21 February 2002 10:48 PM
> To: Protel EDA Forum
> Subject: Re: [PEDA] New Question.. Best Practices...
> 
> 
> Stephen,
> 
> My line manager has just been to a one day seminar on DFM, and I'll
> review the notes next week - so going on a short course might answer
> some of your questions.
> 
> When I do 3mm mounting holes, I leave 6mm clear of components. I do this
> by temporarly enlarging the pad while routing/placing and shrink when
> I'm nearly finished. We had a similar problem here when we accidently
> used crinkle washers which shorted our board to chassis.
> 
>[...]
> 

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Re: [PEDA] New Question.. Best Practices...

2002-02-21 Thread Brad Velander

Steven or others,
here is a good article on the topic of holes, mounting holes and
plane clearances, etc.. Some of it is a bit basic but good reveiw for most.

http://www.speedingedge.com/docs/platedholeanatomy.pdf

Sincerely,
Brad Velander.

Lead PCB Designer
Norsat International Inc.
Microwave Products
Tel   (604) 292-9089 (direct line)
Fax  (604) 292-9010
email: [EMAIL PROTECTED]
http://www.norsat.com

See us at Booth 323 at Satellite 2002 in Washington, DC March 6-8.



-Original Message-
From: Stephen Casey [mailto:[EMAIL PROTECTED]]
Sent: Thursday, February 21, 2002 1:17 AM
To: Protel EDA Forum
Subject: Re: [PEDA] New Question.. Best Practices...


Sam,


Another (related) issue is the clearance on inner plane layers. I had 100
boards manufactured once with a slight misalignment on the power plane. All
the connections were ok, but the power plane was almost breaking through the
wall of the mounting holes on one side. One or two screws cut sufficiently
deeply into the side wall to cause a short to the chassis. Now I leave about
30 thou (as an aside - most PCB houses I speak to here in the UK always
assume that I mean 'mm' if I say 'such and such mil', so I always say
'thou' - what's the convention?)

Hope this helps

Steve.

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Re: [PEDA] New Question.. Best Practices...

2002-02-21 Thread Stephen Casey

Apologies for responding to my own post, but a tip that might be useful if
you encounter the same problem that I described is to use the plastic bushes
that are supplied with TO3 mounting kits. The sleeve successfully isolates
the screw from the copper, and the wall thickness is such that they fit
without opening the hole up (for M3, anyway!).

Hope this helps somebody someday.

Steve.

> -Original Message-
> From: Stephen Casey [mailto:[EMAIL PROTECTED]]
> Sent: 21 February 2002 09:17
> To: Protel EDA Forum
> Subject: Re: [PEDA] New Question.. Best Practices...
>
>
> Another (related) issue is the clearance on inner plane layers. I had 100
> boards manufactured once with a slight misalignment on the power
> plane. All
> the connections were ok, but the power plane was almost breaking
> through the
> wall of the mounting holes on one side. One or two screws cut sufficiently
> deeply into the side wall to cause a short to the chassis.

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Re: [PEDA] New Question.. Best Practices...

2002-02-21 Thread Stephen Casey

Sam,

One of the issues that's bitten me more often than I'm prepared to admit -
Clearance around mounting holes. It's amazing how unfeasibly huge an M3
screw head looks when zoomed in on a PCB. Almost every time I'm doing a
board I do a print to check that I really do need that much dead space, and
every time it's true.

Another (related) issue is the clearance on inner plane layers. I had 100
boards manufactured once with a slight misalignment on the power plane. All
the connections were ok, but the power plane was almost breaking through the
wall of the mounting holes on one side. One or two screws cut sufficiently
deeply into the side wall to cause a short to the chassis. Now I leave about
30 thou (as an aside - most PCB houses I speak to here in the UK always
assume that I mean 'mm' if I say 'such and such mil', so I always say
'thou' - what's the convention?)

Hope this helps

Steve.

P.S. Are you supposed to be using Protel with an email address like that?
;o)

> -Original Message-
> From: Samuel Cox "Sam" [mailto:[EMAIL PROTECTED]]
> Hello everyone..

> What are the top Ten or twenty(now a days)  DFM "Best Practices" process
> steps, or checks or suggestions you might look for
> to ensure  a design is right the first time you send it to manufacturing..

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Re: [PEDA] New Question.. Best Practices...

2002-02-20 Thread Samuel Cox \"Sam\"

Hello everyone..

We have pretty much beaten to death the definition of PWA, PWB, PCA, PCB.
Now that we know what we are talking or not talking about..  The question I 
have is

What are the top Ten or twenty(now a days)  DFM "Best Practices" process 
steps, or checks or suggestions you might look for
to ensure  a design is right the first time you send it to manufacturing..

When I say manufacturing I mean fabrication, assembly and test.

I am trying to put together a checklist that will address 80-95% of the 
problems that seem to come back from manufacturing
causing delay or a respin.. increased cost  etc...

Thank you in advance.

Sam Cox...



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