On Fri, 2011-12-30 at 16:33 -0500, Jim Coleman wrote:
> how stable the voltage remains across a range of loads

I really didn't measure that, but I think the core losses are just this
side of terrible. After all, they used core saturation for output power
control, so reducing losses probably wasn't particularly important.

Some handwaving:

It pushed 280 A into a 14 m-ohm load with 4.1 V at the lugs, which made
the winding + terminal resistance 3 to 4 m-ohm. That's higher than I
expected for four parallel #10 wires: 1 m-ohm/ft x 4 ft = 4 m-ohm each,
so you'd expect 1 m-ohm total. Frankly, my measurement accuracy isn't up
to the task and I'm ignoring core losses.

Putting three of those #10 wires in series, rather than parallel, would
give 15 V with maybe 10 m-ohm. You pull 75 A for 1 kW at 13.5 V, so the
voltage would drop a bit under 1 V due to copper resistance. Add or
subtract a turn or two for the right answer.

It might come heartbreakingly close to working.

> any reason this technique couldn't be used for higher voltages

The original secondary had a bazillion turns of fine wire to stuff what,
4 kV or so into the magnetron. The catch would be winding the heavy wire
you need at 1 V/turn: a dozen or so turns would be do-able, but much
beyond that won't fit through the core windows.

You could, I suppose, delaminate the transformer and start all over
again, but that starts to resemble actual work.

Also, the recycled Romex wire I used is, mmmm, suboptimal in a
high-current transformer. I'm not sure you (well, I) could feed enamel
(or whatever they use these days) insulation through the core windows
without nicking it; the thick plastic insulation on that Romex gave me
decent results with crude techniques.

But, again, it'd probably come pretty close to working...

-- 
Ed
http://softsolder.com



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