Re: [Emc-users] Hostmot2-PDM frequency

2013-04-29 Thread Rudy du Preez
There seems to be some misunderstanding regarding the PDM frequency for a 7i33. The Integrators manual, V2.5, p140 states that the frequency is in Hz. The 7i33 manual recommends 6 MHz. Pncconf gives a message that a PDM frequency of 6000 is required and puts that into the HAL file. Should it not

Re: [Emc-users] Beaglebone LinuxCNC starterkit: ready-to-run SD card image

2013-04-29 Thread Gregg Eshelman
--- On Sun, 4/28/13, Peter C. Wallace wrote: > I dont think the case for servo systems is very good without > some additional hardware. The BBB has just three possible > hardware encoder counters. Software encoder counters could > be done by the PRU but they would not be comparable to > hardware

Re: [Emc-users] warning on the Beaglebone LinuxCNC starterkit :-/

2013-04-29 Thread Gregg Eshelman
--- On Sun, 4/28/13, Michael Haberler wrote: > ad 1): Kent was the first to try and confirmed the BBB does > NOT boot this image; however, it doesnt boot the BBW > Angstrom card supplied with the BBW either, so we're in good > company and I am pretty sure this is a trivial issue to > resolve once

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread andy pugh
On 29 April 2013 06:33, Cecil Thomas wrote: > My only > real concern is going to be integrating spindle speed control because > the existing control utilizes two huge rheostats to control the drive > motor field and the generator field. I might just lash up a servo or > stepper with a belt to

[Emc-users] ABB Robots in Sweden

2013-04-29 Thread andy pugh
A chap contacted me about my Arduino boards for resolvers. He has a pair of ABB robots he got for a steal. He is talking in terms of breaking for parts (specifically the harmonic drives). I think that the robots have DC motors + Resolvers. The original drives apparently work, but not the rest of

Re: [Emc-users] Mesa Board Configuration

2013-04-29 Thread RogerN
>From: Andrew >Sent: Sunday, April 28, 2013 11:55 AM >To: Enhanced Machine Controller (EMC) >Subject: Re: [Emc-users] Mesa Board Configuration > >2013/4/28 RogerN > >> I’m preparing for a conversion of a mill that has servos and encoders. >> It >> currently has 3 axis but I want to add spindle co

Re: [Emc-users] Mesa Board Configuration

2013-04-29 Thread andy pugh
On 29 April 2013 11:51, RogerN wrote: > Six axis sounds great to me, I just didn't want to use up all 4 axis using > the spindle and then not have a rotary option in the future. 5i25 + 7i77 can easily be expanded with a second 7i77 for another 6 axes anyway. -- atp If you can't fix it, you don

Re: [Emc-users] warning on the Beaglebone LinuxCNC starterkit :-/

2013-04-29 Thread Kent A. Reed
On 4/29/2013 5:11 AM, Gregg Eshelman wrote: > --- On Sun, 4/28/13, Michael Haberler wrote: > >> ad 1): Kent was the first to try and confirmed the BBB does >> NOT boot this image; however, it doesnt boot the BBW >> Angstrom card supplied with the BBW either, so we're in good >> company and I am pr

Re: [Emc-users] warning on the Beaglebone LinuxCNC starterkit :-/

2013-04-29 Thread Michael Haberler
Greg - Am 29.04.2013 um 11:11 schrieb Gregg Eshelman : > --- On Sun, 4/28/13, Michael Haberler wrote: > >> ad 1): Kent was the first to try and confirmed the BBB does >> NOT boot this image; however, it doesnt boot the BBW >> Angstrom card supplied with the BBW either, so we're in good >> compa

Re: [Emc-users] warning on the Beaglebone LinuxCNC starterkit :-/

2013-04-29 Thread Kent A. Reed
On 4/29/2013 7:35 AM, Michael Haberler wrote: > Greg - > > Am 29.04.2013 um 11:11 schrieb Gregg Eshelman : > >> --- On Sun, 4/28/13, Michael Haberler wrote: >> >>> ad 1): Kent was the first to try and confirmed the BBB does >>> NOT boot this image; however, it doesnt boot the BBW >>> Angstrom card

Re: [Emc-users] Hostmot2-PDM frequency

2013-04-29 Thread Peter C. Wallace
On Mon, 29 Apr 2013, Rudy du Preez wrote: > Date: Mon, 29 Apr 2013 09:17:40 +0200 > From: Rudy du Preez > Reply-To: "Enhanced Machine Controller (EMC)" > > To: emc-users@lists.sourceforge.net > Subject: Re: [Emc-users] Hostmot2-PDM frequency > > There seems to be some misunderstanding regar

Re: [Emc-users] warning on the Beaglebone LinuxCNC starterkit :-/

2013-04-29 Thread Dave
Micro HDMI - no sweat ... Micro HDMI to HDMI for $5.00 on Amazon.. The brick and mortar stores around me also attempt robbery when it comes to cables :-) http://www.amazon.com/s/ref=nb_sb_ss_sc_3_9/182-5664315-3225654?url=search-alias%3Daps&field-keywords=micro%20hdmi%20to%20hdmi%20adapte

Re: [Emc-users] warning on the Beaglebone LinuxCNC starterkit :-/

2013-04-29 Thread Dave
On 4/29/2013 1:18 AM, Michael Haberler wrote: > as these things go.. I've learned hours after announcing the starterkit that: > > 1. this image will *not* boot on the Beaglebone Black > 2. the 3.2.21/2.6 Xenomai patch used in the starterkit kernel does have a > serious issue > > ad 1): Kent was th

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread John Kasunich
On Mon, Apr 29, 2013, at 06:00 AM, andy pugh wrote: > On 29 April 2013 06:33, Cecil Thomas wrote: > > > > My only > > real concern is going to be integrating spindle speed control because > > the existing control utilizes two huge rheostats to control the drive > > motor field and the generat

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread andy pugh
On 29 April 2013 15:16, John Kasunich wrote: > Discarding the DC motor will almost certainly mean > a significant performance penalty. Keeping the DC > motor and driving it with either a DC drive, or the > existing motor-generator set, will keep the performance. Good point, I didn't think of th

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread sam sokolik
We used a dc drive to run the rotor - then used the (IIRC) existing large adjustable resistor to drop the field as you increased the speed.. (from simple rectified dc).This is still a manual lathe. I think though it would be pretty easy to use 2 dc drives - one for the rotor and one fo

Re: [Emc-users] warning on the Beaglebone LinuxCNC starterkit, :-/

2013-04-29 Thread David Bagby
Hi Kent, Date: Mon, 29 Apr 2013 07:57:47 -0400 From: "Kent A. Reed" Subject: Re: [Emc-users] warning on the Beaglebone LinuxCNC starterkit :-/ To: "Enhanced Machine Controller (EMC)" > I can accept this cost-cutting measure. It's harder for me to accept > that the uSD socket is v

Re: [Emc-users] Beaglebone LinuxCNC starterkit: ready-to-run SD card image

2013-04-29 Thread Peter C. Wallace
On Mon, 29 Apr 2013, Gregg Eshelman wrote: > Date: Mon, 29 Apr 2013 01:51:22 -0700 (PDT) > From: Gregg Eshelman > Reply-To: "Enhanced Machine Controller (EMC)" > > To: "Enhanced Machine Controller (EMC)" > Subject: Re: [Emc-users] [utf-8] Beaglebone LinuxCNC starterkit: ready-to-run > S

Re: [Emc-users] warning on the Beaglebone LinuxCNC starterkit :-/

2013-04-29 Thread Michael Haberler
Am 29.04.2013 um 15:33 schrieb Dave : > On 4/29/2013 1:18 AM, Michael Haberler wrote: ... >> - do not waste time trying to run the starterkit image on the BBB yet until >> I have a replacement known to work on the BBB >> - dont use the BBW/starterkit config for something critical _yet_. It is >

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread andy pugh
On 29 April 2013 16:04, sam sokolik wrote: > I > think though it would be pretty easy to use 2 dc drives - one for the > rotor and one for the field. (seems easy enough to control it from hal..) And the Mesa 7i29 has two channels... -- atp If you can't fix it, you don't own it. http://www.if

Re: [Emc-users] warning on the Beaglebone LinuxCNC starterkit :-/

2013-04-29 Thread Jon Elson
Michael Haberler wrote: > as these things go.. I've learned hours after announcing the starterkit that: > > 1. this image will *not* boot on the Beaglebone Black > 2. the 3.2.21/2.6 Xenomai patch used in the starterkit kernel does have a > serious issue > > ad 1): Kent was the first to try and con

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread Jon Elson
Gene Heskett wrote: > > It sounds as if its a 3 phase AC motor turning a DC generator which in turn > powers a DC motor that actually drives the spindle? > Essentially right. > For those DC controls, I'd think it would be a lot more power efficient to > toss the rheostats in favor of pwm contr

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread Jon Elson
andy pugh wrote: > > It has to make more sense to couple a 3-phase motor and > single-phase-input VFD directly to the spindle? > The motor is an odd frame, and also has MASSIVE torque at low speed. So, the 10EE has no back gear. It probably works MUCH better at low speed than a VFD and typical

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread Steve Stallings
> -Original Message- > From: Jon Elson [mailto:el...@pico-systems.com] > Sent: Monday, April 29, 2013 1:00 PM > To: Enhanced Machine Controller (EMC) > Subject: Re: [Emc-users] converting Monarch 10EE > > andy pugh wrote: > > > > It has to make more sense to couple a 3-phase motor and

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread Stephen Dubovsky
IIRC, Monarch threw all the silly stuff out and used AC motors + VFDs for the late 10EEs. Supposedly 7.5hp w/ backgear, 10hp w/o. Im sure a 5+hp ac system would beat the stuffings out of one of the orig monarch drive systems. CNC spindles do need to change speed rapidly for facing using CSS. Al

Re: [Emc-users] warning on the Beaglebone LinuxCNC starterkit :-/

2013-04-29 Thread Kent A. Reed
On 4/29/2013 9:28 AM, Dave wrote: > Micro HDMI - no sweat ... Micro HDMI to HDMI for $5.00 on Amazon.. The > brick and mortar stores around me also attempt robbery when it comes to > cables > > :-) > > http://www.amazon.com/s/ref=nb_sb_ss_sc_3_9/182-5664315-3225654?url=search-alias%3Daps&fiel

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread John Kasunich
On Mon, Apr 29, 2013, at 02:20 PM, Stephen Dubovsky wrote: > Also, inverter drive induction motors can do 3:1+ constant hp range. Sure, you can get 3:1 constant power range from an AC motor, but only if you are using a motor that was designed and specified for that application. Typically has a

Re: [Emc-users] Beaglebone LinuxCNC starterkit: ready-to-run SD card image

2013-04-29 Thread Matt Shaver
On Sun, 28 Apr 2013 12:55:17 -0500 Jon Elson wrote: > Is there a consensus about BeagleBone vs. Raspberry Pi? I feel the need to defend the Pi, Cubie, Olimex, et al boards, since it appears that no one else will :) Several areas of concern are worthy of our attention, which argue for a more cir

Re: [Emc-users] "Black BeagleBoard: available at $45" (was LinuxCNC would be very nice on the UDOO board.)

2013-04-29 Thread Andrew
Hi, Just wondering which BBB to choose: $42 or $44 https://specialcomp.com/beaglebone/ I have the USB cable, but is it a problem that eMMC Storage is blank instead of Angstrom Distribution? On the other hand, Restricted Use for Feasibility Evaluation Only vs. Intended for Commercial Use - aren't th

Re: [Emc-users] Beaglebone LinuxCNC starterkit: ready-to-run SD card image

2013-04-29 Thread Michael Haberler
Gentlemen, Am 29.04.2013 um 20:16 schrieb Matt Shaver : > On Sun, 28 Apr 2013 12:55:17 -0500 > Jon Elson wrote: > >> Is there a consensus about BeagleBone vs. Raspberry Pi? > > I feel the need to defend the Pi, Cubie, Olimex, et al boards, since it > appears that no one else will :) let me s

Re: [Emc-users] ABB Robots in Sweden

2013-04-29 Thread Lars Andersson
Oh yes, I would be interested in an old ABB robot for a reasonable price. I live within easy travel distace from ABB if the robots are there. > A chap contacted me about my Arduino boards for resolvers. > > He has a pair of ABB robots he got for a steal. He is talking in terms > of breaking for p

[Emc-users] converting Monarch 10EE

2013-04-29 Thread Cecil Thomas
Thanks for all the inputs. I did quite a bit of research concerning the effectiveness vs the amount of work vs the expense of getting the machine on line and making chips. 1. Tossing the entire drive train and replacing with a 10 hp 3ph motor and vfd to run from 220 single phase.. can't be

Re: [Emc-users] "Black BeagleBoard: available at $45" (was LinuxCNC would be very nice on the UDOO board.)

2013-04-29 Thread Kent A. Reed
On 4/29/2013 2:55 PM, Andrew wrote: > Hi, > Just wondering which BBB to choose: $42 or $44 > https://specialcomp.com/beaglebone/ > I have the USB cable, but is it a problem that eMMC Storage is blank > instead of Angstrom Distribution? > On the other hand, Restricted Use for Feasibility Evaluation

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread Stephen Dubovsky
FWIW, Solution to #1 is typ easy. Large VFDs typ bring out the DC bus for more filtering caps if needed. Add additional external caps (need appox double whats internal) and add a large external rectifier to the caps. Basically, feed the VFD dc. You'll need to disable phase loss detection just li

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread andy pugh
On 29 April 2013 20:18, Cecil Thomas wrote: > 300 VDC from 220 VAC is a challenge. Actually, 300VDC is pretty much exactly what you get by rectifying 220V AC. -- atp If you can't fix it, you don't own it. http://www.ifixit.com/Manifesto

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread Gene Heskett
On Monday 29 April 2013 15:50:03 Jon Elson did opine: > Gene Heskett wrote: > > It sounds as if its a 3 phase AC motor turning a DC generator which in > > turn powers a DC motor that actually drives the spindle? > > Essentially right. > > > For those DC controls, I'd think it would be a lot more

Re: [Emc-users] Mesa Board Configuration

2013-04-29 Thread Todd Zuercher
The 7i77 is 6 analog out for servo control, I thought you wanted PWM out. - Original Message - >From: Andrew >Sent: Sunday, April 28, 2013 11:55 AM >To: Enhanced Machine Controller (EMC) >Subject: Re: [Emc-users] Mesa Board Configuration > >2013/4/28 RogerN > >> I’m preparing for a conver

Re: [Emc-users] "Black BeagleBoard: available at $45" (was LinuxCNC would be very nice on the UDOO board.)

2013-04-29 Thread Andrew
2013/4/29 Kent A. Reed > How much is your time worth? If the eMMC storage is blank you'll need to > download an image file, burn it to a microSD card, plug it in, and boot > from it (the BBB Angstrom distribution automagically transfers itself to > the eMMC storage; Robert Nelson provides a scrip

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread Gregg Eshelman
--- On Mon, 4/29/13, andy pugh wrote: > The Ward-Leonard arrangement is fairly elaborate in itself, > but running it from a rotary phase converter is just excessive. I'd take off the vintage Rube Goldberg (or Heath Robinson for thos on the other side of the globe) original setup and replace it

Re: [Emc-users] Mesa Board Configuration

2013-04-29 Thread RogerN
When I converted my Anilam lathe to EMC2, I used the 5i20 + 7i33 + 7i37. If I understand correctly, the external boards convert the PWM signal from the 5i20 into a +/- 10V signal. I was thinking that the boards produced an analog output from a PWM signal, not an actual D-A converter. That's w

Re: [Emc-users] Beaglebone LinuxCNC starterkit: ready-to-run SD card image

2013-04-29 Thread Gregg Eshelman
--- On Mon, 4/29/13, Peter C. Wallace wrote: > > From: Gregg Eshelman > > What about the network port? Don't use the video and > use network for control. > > Could you multiplex encoder data to make two work like > four, albeit at a slower rate? > > > You could multiplex encoder data using a

Re: [Emc-users] Mesa Board Configuration

2013-04-29 Thread Peter C. Wallace
On Mon, 29 Apr 2013, RogerN wrote: Date: Mon, 29 Apr 2013 17:02:50 -0500 From: RogerN Reply-To: "Enhanced Machine Controller (EMC)" To: "Enhanced Machine Controller (EMC)" Subject: Re: [Emc-users] Mesa Board Configuration When I converted my Anilam lathe to EMC2, I used the 5i20 + 7i33 +

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread Gregg Eshelman
--- On Mon, 4/29/13, Steve Stallings wrote: > Sorry for the run-on URL, but I could not find a shorter > one. > > Steve Stallings http://www.practicalmachinist.com/vb/attachments/f10/19126d1263689447-backgear-monarch-10-ee-3-hp-motor-back-gear.jpg --

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread Gregg Eshelman
--- On Mon, 4/29/13, Cecil Thomas wrote: > 5. Replace the 3 ph motor with a 5 hp single phase motor.. > Probably the neatest solution but the motor and generator > are a single unit so the single phase motor would have to actually > spin both the motor and generator IF... there was room enou

Re: [Emc-users] Beaglebone LinuxCNC starterkit: ready-to-run SD card image

2013-04-29 Thread Charles Steinkuehler
On 4/29/2013 1:16 PM, Matt Shaver wrote: > On Sun, 28 Apr 2013 12:55:17 -0500 > Jon Elson wrote: > >> Is there a consensus about BeagleBone vs. Raspberry Pi? > > I feel the need to defend the Pi, Cubie, Olimex, et al boards, since it > appears that no one else will :) Excellent points...I have

Re: [Emc-users] Beaglebone LinuxCNC starterkit: ready-to-run SD card image

2013-04-29 Thread Matt Shaver
On Mon, 29 Apr 2013 21:05:41 +0200 Michael Haberler wrote: > Am 29.04.2013 um 20:16 schrieb Matt Shaver : > > > On Sun, 28 Apr 2013 12:55:17 -0500 > > Jon Elson wrote: > > > >> Is there a consensus about BeagleBone vs. Raspberry Pi? > > > > I feel the need to defend the Pi, Cubie, Olimex, et

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread Gene Heskett
On Monday 29 April 2013 20:12:27 Gregg Eshelman did opine: > --- On Mon, 4/29/13, andy pugh wrote: > > The Ward-Leonard arrangement is fairly elaborate in itself, > > but running it from a rotary phase converter is just excessive. > > I'd take off the vintage Rube Goldberg (or Heath Robinson for

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread Jon Elson
Steve Stallings wrote: > > > >> -Original Message- >> From: Jon Elson [mailto:el...@pico-systems.com] >> Sent: Monday, April 29, 2013 1:00 PM >> To: Enhanced Machine Controller (EMC) >> Subject: Re: [Emc-users] converting Monarch 10EE >> >> andy pugh wrote: >> >>> It has to make

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread dave
On Mon, 2013-04-29 at 20:28 -0500, Jon Elson wrote: > Steve Stallings wrote: > > > > > > > >> -Original Message- > >> From: Jon Elson [mailto:el...@pico-systems.com] > >> Sent: Monday, April 29, 2013 1:00 PM > >> To: Enhanced Machine Controller (EMC) > >> Subject: Re: [Emc-users] conv

Re: [Emc-users] converting Monarch 10EE

2013-04-29 Thread jeremy youngs
gene did say The day of picking up a defunct treadmill, or a surplus motor from one, seem to now be in the distant past, with one that I saw on fleabay, clearly well abused, 6 months ago that still had 3 days to go and was above 200USD then my results from flea bay are different and 2 of my 3 mach