Hi Rob
 
No I do not thing the nail would do the trick, do you know anyone with a
Oxy cutting set.
I have cut up plenty of drums and the steel is thick to withstand the
oil being stored inside and the rough handling these drums are subjected
to.
For there is a scriber you clamp to the oxy set just put that in the
centre and move the  oxy cutter around to cut out the circle.
If you are going to use an oxy set be careful there is no residue inside
which is inflammable.
We used to cut the bottom and tops of these drums up and weld them
together to form a long vacuumed tube to suck the coal dust from the
coal face when they were extracting coal.
We had a vacuumed pump at one end and it worked great.
If you could find a can or the bottom of a container slightly smaller
than the required diameter and screw it onto the lid then you could use
and angle grinder held against the can as a guide.
Or mark out the circle centre punch it and split it into 4 using an
angle grinder and cut around using tin snips feeling the centre punch
marks as a guide once you have a quarter section removed then it becomes
easier.
Do you know a plumber close by who I am sure would have hole saws on
hand that you could borrow.  
Let us know how or what method you used.
 
ray

________________________________

From: [email protected]
[mailto:[EMAIL PROTECTED] On Behalf Of Rob Monitor
Sent: Thursday, 28 June 2007 13:26
To: [email protected]
Subject: Re: [BlindHandyMan] Cutting Circles in Sheet Metal



This is Rob again, Ray what I'm cutting the hole in is a 55 gallon oil
drum top. Do you think this nail cutting thing would work for that??
Also I do have a router and could there be any way I could use that??
THANKS ROB
----- Original Message ----- 
From: Boyce, Ray 
To: [email protected]
<mailto:blindhandyman%40Yahoogroups.Com>  
Sent: Wednesday, June 27, 2007 9:34 PM
Subject: [BlindHandyMan] Cutting Circles in Sheet Metal

Hi Rob

The cheapest form of a circle cutting jig is just a piece of wood with a
hole drilled as the centre point with a screw and nut to lock it in
position and a nail driven through at the desired diameter with the
point of the nail used as a cutting edge. 
Just revolve it around until you cut through the metal if it becomes
dull use another sharp nail.
You can get metal cutting blades for a Jig Saw and circle cutting tin
snips also nibblers if you have a compressor.
Also there are things called trammels which have points both ends which
boiler makers use for marking out circles.
But for a one off cut try the wood and nail trick.
What you did not say is how thick this sheet metal is you are trying to
cut.
If it is really thin like sheet copper you could use scissors.
HTH

Ray 

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