Rob,

Be VERY CAREFUL when cutting that hole.  What did the drum contain? Is there
any possibility of fumes that could explode when heated? You might want to
consider filling the drum with water before cutting the hole to eliminate
the possibility of a disastrous outcome.

When I was about 10 years old a 27 year old neighbor was killed while trying
to use a cutting torch on a storage drum.  He left behind a pregnant wife
and a young family, what a pitiful situation that was.
----------------
Bill Gallik
E-Mail: [EMAIL PROTECTED]
- "Nothing changes your opinion of a friend so surely as success - yours or
his."
- Franklin P. Jones
----- Original Message ----- 
From: "Rob Monitor" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Wednesday, June 27, 2007 10:26 PM
Subject: Re: [BlindHandyMan] Cutting Circles in Sheet Metal


This is Rob again, Ray what I'm cutting the hole in is a 55 gallon oil drum
top. Do you think this nail cutting thing would work for that?? Also I do
have a router and could there be any way I could use that??
    THANKS ROB
  ----- Original Message ----- 
  From: Boyce, Ray
  To: [email protected]
  Sent: Wednesday, June 27, 2007 9:34 PM
  Subject: [BlindHandyMan] Cutting Circles in Sheet Metal


  Hi Rob

  The cheapest form of a circle cutting jig is just a piece of wood with a
  hole drilled as the centre point with a screw and nut to lock it in
  position and a nail driven through at the desired diameter with the
  point of the nail used as a cutting edge.
  Just revolve it around until you cut through the metal if it becomes
  dull use another sharp nail.
  You can get metal cutting blades for a Jig Saw and circle cutting tin
  snips also nibblers if you have a compressor.
  Also there are things called trammels which have points both ends which
  boiler makers use for marking out circles.
  But for a one off cut try the wood and nail trick.
  What you did not say is how thick this sheet metal is you are trying to
  cut.
  If it is really thin like sheet copper you could use scissors.
  HTH

  Ray

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