I am skeptical about scratching through an oil drum with a nail, perhaps it can 
be done but you want a load of patience.

I doubt a router, that is pretty good steel. Again there may be cutters for 
steel but I have never seen one, that doesn't mean they aren't there of course.

I also wonder about a standard hole saw, I did manage to more or less cut 
through a lid of a galvanized metal trash can a week or so ago with an old hole 
saw I didn't mind destroying and I did destroy it but it didn't like the job 
and that is only maybe 18 gauge. There are probably special metal cutting hole 
saws for that sort of job, I haven't seen any either in person or on the Web 
and I do quite a bit of Web snooping.

I know that Ray has done some metal work in the past so maybe the sharp nail 
trick really would work. 

Dale Leavens, Cochrane Ontario Canada
[EMAIL PROTECTED]
Skype DaleLeavens
Come and meet Aurora, Nakita and Nanook at our polar bear habitat.


  ----- Original Message ----- 
  From: Rob Monitor 
  To: [email protected] 
  Sent: Wednesday, June 27, 2007 11:26 PM
  Subject: Re: [BlindHandyMan] Cutting Circles in Sheet Metal


  This is Rob again, Ray what I'm cutting the hole in is a 55 gallon oil drum 
top. Do you think this nail cutting thing would work for that?? Also I do have 
a router and could there be any way I could use that??
  THANKS ROB
  ----- Original Message ----- 
  From: Boyce, Ray 
  To: [email protected] 
  Sent: Wednesday, June 27, 2007 9:34 PM
  Subject: [BlindHandyMan] Cutting Circles in Sheet Metal

  Hi Rob

  The cheapest form of a circle cutting jig is just a piece of wood with a
  hole drilled as the centre point with a screw and nut to lock it in
  position and a nail driven through at the desired diameter with the
  point of the nail used as a cutting edge. 
  Just revolve it around until you cut through the metal if it becomes
  dull use another sharp nail.
  You can get metal cutting blades for a Jig Saw and circle cutting tin
  snips also nibblers if you have a compressor.
  Also there are things called trammels which have points both ends which
  boiler makers use for marking out circles.
  But for a one off cut try the wood and nail trick.
  What you did not say is how thick this sheet metal is you are trying to
  cut.
  If it is really thin like sheet copper you could use scissors.
  HTH

  Ray 

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