Yes, the stuff can be really hard.

You want a slow speed if you use a jigsaw so the blade doesn't get hot.


  ----- Original Message ----- 
  From: Edward Przybylek 
  To: [email protected] 
  Sent: Wednesday, July 08, 2009 2:29 PM
  Subject: RE: [BlindHandyMan] Cutting Nylon





  Hi Dale,

  I tried using a utility knife but it barely made a scratch in the nylon.
  I'm going to borrow my brother's jigsaw and see if that works. Thanks.

  Take care,

  Ed

  From: [email protected] [mailto:[email protected]]
  On Behalf Of Dale Leavens
  Sent: Tuesday, July 07, 2009 5:27 PM
  To: [email protected]
  Subject: Re: [BlindHandyMan] Cutting Nylon

  Have you tried first scoring it with the point of a sharp utility knife then
  folding it away from the scored side to snap it? It may not come fully away
  but you can then just run the blade along the holding bit to separate the
  pieces. I used to have a hooked knife with a carbide tip for scoring
  laminate which worked well for that sort of thing.

  You might be able to cut it with a jig saw particularly if you have an
  orbital variable speed one that you can slow fully down.

  Heat is your enemy with a power tool.

  Another possibility might be a sheet metal guillotine. That thick, I doubt
  would cut even with a very heavy duty paper cleaver but some are remarkably
  capable, they will remove fingers.

  ----- Original Message ----- 
  From: Edward Przybylek 
  To: [email protected] <mailto:blindhandyman%40yahoogroups.com> 
  Sent: Tuesday, July 07, 2009 5:04 PM
  Subject: [BlindHandyMan] Cutting Nylon

  Hi all,

  I'm trying to cut a quarter inch thick sheet of nylon. So far I've tried
  using a 80 tooth circular saw blade and another that has teeth like a
  hacksaw blade. In both cases, the cut was terrible and there was a lot of
  melted nylon along the path of the cut. I also tried to cut the sheet with
  a utility knife but this wasn't very successful either. Does anyone have
  any suggestions on the best way to cut nylon? Any help greatly appreciated.

  Take care,

  Ed Przybylek

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