At 09:58 AM 7/24/2009, you wrote:
>So I'll recheck the boiler sensor and wiring
>I am so frustrated...

The black wire has a resistor at the end. disconnect it from the 
control box and measure the resistance. it will change with 
temperature, but should always be stable of a short time. Wiggle the 
black wire while someone is measuring the temperature and see if it 
jumps, if so, or maybe just because, shorten the wire. Not that 
shortening the wire will cause the temperature reading to change 
slightly because of the reduced resistance but it really should be negligible.

If you don't have a meter it's probably time to get one, and a 
thermometer. Take the top off and put a candy thermometer between the 
insulation and the boiler. Is there insulation, I don't know, there 
is on mine now. I want to know if the sensor is telling the truth, is 
the temperature actually dropping?

If the temperature is dropping that one of three switches or relays 
is not operating properly and we need to find it. A digital voltmeter 
set to the auto range or 200VAC scale can be used to very carefully 
check the voltage across each of the switches. It has to be plugged 
in for this, and all of those wires are live so be really careful.

If the red LED on the readout is on and the red steam boiler light is 
off, there should be power going to the heater. The Brewtus 
Compendium has a nice clear wiring diagram that shows all the 
switches and relays the power passes through on it's way to the brew 
heater. if the brew boiler is not heating, one of those switches or 
relays is open when it's supposed to be closed. Your job is to find which one.

If that's just way over your head and you don't have someone you 
trust to help you, sorry. If you've a meter but aren't quite sure 
what to do, send me a private email with your phone and I'll try to 
help you figure it out.

Ira 


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