Pat and all,

I didn't mention that I had to order my long length screws from: Bolt Depot.com, Unlike West and Annapolis Marine Fittings, they did have 4 inch screws of the right diameter. And they were good enough to give me the rather impressive and extensive--2 pages!--independant laboratory specs for their screws on request so I could be sure I was not getting Chinese cheese. (Sorry to offend billions, but just yesterday I tried to mount a slat to the salon ceiling with leftover 3/4" screws from Ace Hardware, and even though I was using a battery powered drill with torque limiter set 20% light, the drill chewed through the the head almost at once.
If West's sizes meet your needs, they have proved strong and durable.

Rudy B.
Patrickck R Ford wrote:

Rudy,
If you take pictures I think the list would like to see them too.
Thanks
Pat Ford Seabiscuit 3692
Port Washington, WI

    ----- Original Message -----
    From: Rudolph S. Behar <mailto:[EMAIL PROTECTED]>
    To: [email protected]
    <mailto:[email protected]>
    Sent: Tuesday, June 12, 2007 4:39 PM
    Subject: Re: catalina27-talk: Woodworking question

    I have a '73 also, and I mounted two winches,  two double sheave
    deck organizers,  two 2x2 clutches, two horn cleats,  and two of
    the new line controlled snap cleats (Spinlock Powercleats) on the
    coach roof, without too much trouble.  At the same time I mounted
    grab handles inside the coach roof.

    Did it by getting screws long enough to to pass through the inner
    handles and the coach roof well into  the outer handles.  Best
    thing I ever did.  The inner grab handles are a godsend in a
    seaway, and a darn good place to park spinnaker lines, gloves and
    such.

    I did not have to move the outer handles in or out, but I did take
    one loop off them,  (the aft one, of course), to make space so the
    lines led fair.

    Things to watch:  you'll need to be very sure of all the locations
    before you drill because the space is, as you can imagine, tight.
    You'll want all lines to lead fair, of course. Mine do,  just.

    I also mounted a fairlead at the forward port corner to lead the
    pole downhaul line aft to one of the snap cleats (the other one is
    for the pole lift).  I have them side by side on the aft port
    corner of the coachroof, where the can be worked by the middle
    crew together.

    It all works together nicely once it's work out.

    I did see one boat with the grab handles moved inboard,  right on
    top of the hatch slides.  I  think he, too, mounted inside grab
    bars, but maybe not.  I remember thinking is that possible.  If it
is, and I've seen it and examined it, it might be a way to go. Will get you the space you need for all that gear.

    I'll try to take a picture of  my layout, and I'll be glad to send
    it to you if you'll supply an offsite address .

    Rudy B.
    Phoenix #2237
    Pasadena, MD




    [EMAIL PROTECTED] wrote:


    Thanks for your input Phil,    I like the idea of using the
    transfer points (of whatever kind),  I've seen and done this at
work, but it just didn't occur to me to use it for this job. Some of the screw holes done during production are less than
    centered in the wood, so my idea was to just redo them.  Keith's
    suggestion of teak plugs is a good one for shallow holes, but the
    screws into the handrail go a lot farther than the length of the
    plug, which could leave a weak attachment.    Hardwood dowel is
    available at Home Depot, so maybe drilling the screw-holes out to
    accept a close fit dowel would be a seaman like way to do the job.
      On the topic of moving the handrails in or out, if there is
    anyone who would like to comment on where their handrails are,
    with the lines lead aft, I'd like to see pictures.  I looked at a
    C-27 in Oceanside, birthed next to us at a transit slip, which
    had the handrails mounted on the outside edge of the coach roof.
     They were curved to somewhat match the roofline, and gave
    clearance for his lines to the cockpit.  Looking at the pictures
    on Judy B's website, she doesn't have handrails mounted, and you
    can see indications of where they were.  I am approaching
    geezerhood (almost 60, the new middle age?) and like the comfort
    of a good handrail when I need to go forward.

    Jim, "Tequila Chica"
    Dana Point, CA


    "Phil Agur" <[EMAIL PROTECTED]>
    Sent by: [email protected]

    06/12/2007 11:34 AM
    Please respond to
    [email protected]


        
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        RE: catalina27-talk: Woodworking question



        





    Hi Jim,
Beware if you compare pages 5 and 8 of the C27 parts catalog
    you'll find it looks like Catalina moved the hand rails in not
    out when then did it. Seeing it first hand is better than that
    sketch but be aware.
If you were setting up for blind dowelling you would install
    metal transfer points in the first set of dowel holes, align
    boards, and transfer the marks by tapping the boards together
    with a hammer. Transfer points are a little big and the deck a
    little hard so here so I would try Listo grease pencil refills
    (about a $1 ea) set in the holes with a little candle wax.  Be
    sure you've allowed for the cabin wall thickness before you start
    drilling.
Phil Agur s/v Wing Tip
    Secretary/Treasurer     Call Sign WCW3485
    IC27/270A                          MMSI 366901790
    www.catalina27.org <http://www.catalina27.org/>    Vessel Doc#
    1039809
-----Original Message-----
    From: [email protected]
    [mailto:[EMAIL PROTECTED] On Behalf Of
    [EMAIL PROTECTED]
    Sent: Tuesday, June 12, 2007 10:33 AM
    To: [email protected]
    Subject: catalina27-talk: Woodworking question
    Listmavins,
         I want to lead my halyards to the cockpit, but on my '73
    model the handrails on the coach roof are right in the way.  I
    need to move the handrails outboard, and want to reuse the old
    handrails, so my problem is drilling new holes that will either
    line up with existing screw holes in the rails, or plug the old
    holes and redrill (easiest I think).  So here is the problem,
    what do you plug the holes in teak with, that will keep the wood
    strong, and won't force a drill bit off to the side when it hits
    it.   Is fiberglass with milled fibers the way to go?  Or teak
    dust and epoxy as a filler?  Thanks in advance.

    Jim, "Tequila Chica"
    Dana Point, CA

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