Randy,

You're on the right track.  Wish I'd known you were doing that, I would
have stopped by and taken a peek.  I'm back up in the mountains now.

If it was me, I'd remove the wet core as far back as I could with bent
nail, etc., dry it with acetone and/or heat gun, tape the area, inject some
neat epoxy until it was level with the deck, use bent nail to agitate it
then quickly suck out the epoxy.  That will coat the exposed surfaces so
the thickened epoxy will bond better.  Then I'd inject thickened epoxy, let
it cure and re-install the chalnplates.  Don't forget to chamfer the hole
so the bedding plate doesn't sit down on a square edged cut.

I'm headed back down to the airport Tuesday afternoon.  Got to pick up my
ski buddies Wednesday morning. I might be able to swing by the dry storage
on the way.

Dennis C.

On Jan 29, 2017 3:48 PM, "RANDY via CnC-List" <[email protected]> wrote:

Listers-

We're having a spate of nice weather here in Denver - supposed to be sunny
all week and 61 degrees tomorrow (yes, in late January / early February).

So today I pulled the chainplates on my 1972 C&C 30 MK I as part of a
planned rebedding job (I confirmed leaks down the chainplates last year).
Unfortunately after removing all old sealant I found some wet and rotten
wood core material between the outer and inner deck skins around the
chainplate cutout holes.

Now I want to solicit the list's collective wisdom on how to deal with this
the right way.  The lazy approach would be to just reinstall the
chainplates and inject new sealant all around, including into the void
between deck skins where rotten core came out, butting up against remaining
(and possibly still wet) core.

On the other hand I've read everything Don Casey has to say about cored
deck repair.  I could consider removing core around all sides of the
cutout, about a half-inch back from each edge, using a bent nail chucked
into a power drill.  Then I could fill those voids with thickened epoxy to
the edges of the cutout, and then re-bed the chainplates.

The extreme end of the spectrum would be to try to map out the area of wet
core e.g. perhaps from the outboard edge of the chainplate cutout all the
way to the toe rail, then remove and replace the damaged core.  However
that seems like a huge and complicated job, and I don't think the wet area
is that large.  I haven't noticed any softness or squishiness around the
chainplates at all, but I can percussion-test it carefully.

In the meantime I'm letting those areas dry out by leaving the chainplates
out and exposing those areas to the dry Colorado air.  I may go pour some
acetone in those voids too, since Don Casey identifies that as a
core-drying technique.

I'm leaning towards the void-filling approach.  What do you think?

Thanks,
Randy Stafford
S/V Grenadine
C&C 30-1 #7
Ken Caryl, CO

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