Hi Danny

Yes.  After three layers cloth and then the core in place I did fill the 
cavities surrounding the new core with thickened epoxy (or if using Polyester 
with thickened polyester).  I used West 406 which I believe is colida silica 
(spelling).  This has adhesive properties and I hoped was a bit stronger.  
After that was the next layers of cloth saturated with resin and the final skim 
coats I used a sandable filler such as West 407 in the epoxy.

The main difference around the chainplate area was that we needed to leave 
holes for the chainpates.  To do this I coated the chain plates with Vaseline 
as a release agent  (I think that is what I used) and put the chainplates in 
place.  The core material ended approx. one inch from the chainplates on all 
sides and I filled in the gap with epoxy thickened with filler.  Once the area 
was built up to deck devel I used a hammer and a block of wood to knock the 
chainplates out and then went on to the normal sanding procedure followed by 
painting.  It did not leak after that on either boat and with the area 
surrounded by epoxy I am confident the core could not get wet

As I said before.  This was a relatively simple job.

Mike

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Danny 
Haughey via CnC-List
Sent: Monday, January 30, 2017 11:30 AM
To: cnc-list@cnc-list.com
Cc: Danny Haughey
Subject: Re: Stus-List Deck Coring Around Chainplates


mike,

you shared that link before and I never get bored going to look at it!!  That 
is a great job!

I thin one needs to get past the fear of opening up what needs to be opened on 
a project like that.  Going a little extra isn't really any more work.

What did you do for the voids around the new coring, just fill with the 
epoxy/filler?

Danny

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