----[Please read http://ercoupers.com/disclaimer.htm before following any
advice in this forum.]----

What Paul said about the ailerons applies also to the horizontal, the 
fins and the rudders, none of which are inspectable in situ.  It is real 
scary.  We rebuilt the horizontal using new leading edges from Univair 
and top and bottom skins we made ourselves.  The fins and rudders were 
opened, blasted, primed and then re-rivetted.  Light to heavy surface 
corrosion was found inside every assembly, though the frames were in the 
main good.  New fin leading edges were fitted, again from Univair.  
Total cost was about $500 in parts and materials, 2 kegs of Miller and 
countless hours of labor.  While at that end of the ship we also 
removed, treated and replaced the rear bulkhead and rebuilt the rear 
elevator and rudder quadrants.  We also replaced the aft section of the 
top skin which had been spread by many hands pressing down on it 
(removing this skin section also helped with bead-blast and spray gun 
access to the inside rear of the fuselage).  As Paul mentioned, expect 
to do the same with the ailerons.  Just be grateful there's no flaps.
Jimbo

Paul Anton wrote:
> Another area for corrosion that's frequently overlooked is
> the rear or false spar.
> 
> On both the wings I just recovered I found corrosion that necessitated
> taking the stiffener off and cleaning the corrosion out, treating it,
> then riveting it back together.
> 
> In addition, the interior of the ailerons can be real scary.  I replaced

> the
> inboard aluminum stiffener where the aileron push rod attaches on both
> ailerons. The steel piece that the push rod is bolted to will trap mud
> inside it and rust from the inside out. It is bell shaped and the 
> pushrod
> itself hides the crap that builds up.
> 
> I wound up opening both ailerons up and fixing the corrosion. You can't 
> see
> the
> interior without taking the push rod loose and looking inside with a 
> bore
> scope.
> 
> 
> Cheers:
> 
> Paul
> N2273H
> 
> PS if it doesn't pour, and if my I.A. can make, it I'll have my 
> recovered
> wings mounted this Saturday. <G>
> 
> 


__________________________________________________
To unsubscribe from this list please send
mailto:[EMAIL PROTECTED]

==^================================================================
EASY UNSUBSCRIBE click here: http://topica.com/u/?aVxiLm.aVzvvT
Or send an email To: [EMAIL PROTECTED]
This email was sent to: [EMAIL PROTECTED]

T O P I C A  -- Learn More. Surf Less.
Newsletters, Tips and Discussions on Topics You Choose.
http://www.topica.com/partner/tag01
==^================================================================

<<attachment: winmail.dat>>

Reply via email to