Tom wrote:
> Question:
> If I tune the PID for the lowest following error while making the buzzing 
> sound 
> (sawtooth trace) go away, (and set MIN_FERROR & FERROR accordingly), but then 
> if I am not happy with the accuracy of my cuts at normal feedrates (20-70 
> ipm), 
> will I then need to change to higher count encoders? (Currently Renco 500 
> line 
> / 2000 ppr)
>   
What is your count resolution (in the ini file, that is INPUT_SCALE)?  
Just guessing an encoder directly mounted on a 5 TPI leadscrew, that is 
5 * 2000 = 10,000 counts/inch or 0.0001" per count.  That is definitely 
on the low side.  I am using 20,000 counts/inch on the X and Y of my 
Bridgeport, and it works, but doesn't give the tightest control.  But, 
these were the encoders I could afford at the time (1000 cycle/rev, 4000 
counts/rev).

If you are not using FF1 and FF2, you should really explore them, they 
can help IMMENSELY.  If you are, then increased encoder resolution 
should help.  I know that I can tune my minimill, with the 128,000 
counts/inch, to insanely small following error.  Far less than the real 
errors (backlash, screw pitch errors, etc.)

Jon

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