On Sun, 2010-11-07 at 09:11 -0500, Ed wrote:
... snip
> Both cables are shielded and drained 6 twisted pair for a total of 
> 12 leads per cable. Questions:Can I run the axis encoder in the same 
> cable as the turret encoder? The turret runs at 12Volts logic, will this 
> cause any crosstalk?

I reused my Hardinge cables on my HNC, which I think are straight,
unpaired with an overall shield. I have the axis and turret encoder
signals running through the same cable, with the turret encoder running
on 12 Volts. It seems to work fine. You might consider looking into
methods of terminating the wire pairs. Such as impedance matching
resistors, although this may be more appropriate for differential
signaling.

http://www.epanorama.net/documents/wiring/cable_impedance.html 
http://en.wikipedia.org/wiki/Twisted_pair 
http://www.maxim-ic.com/app-notes/index.mvp/id/763/CMP/WP-1 

> How did Hardinge do threading with a resolver on 
> the spindle? I cannot find an index mechanism or any extra leads that 
> would go to one. The spindle resolver is still in place but can be 
> replaced easily with an encoder with index.

I believe the resolver is an absolute encoder so the index feature is
inherent.

http://en.wikipedia.org/wiki/Resolver_%28electrical%29 

I replaced my spindle resolver and tachometer with a quadrature encoder.

http://www.wallacecompany.com/cnc_lathe/HNC/00011-1a.jpg 

I had problems with interference on the index signal, which I cleared up
with a mains filter on the spindle VFD. You can see more here:

http://www.wallacecompany.com/cnc_lathe/HNC/ 

>  The plan is to fit this all 
> up with Pico Systems PWM controller which I have at hand and if needs be 
> I have an extra Par port card for extra I/O.  Ed.

That's the setup I have.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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