I've seen videos of turbine wheels being cut with a ball nose straight end mill 
on a 5 axis machine. Why not cut involute spur gears on a 4 axis with end mills?

Can LinuxCNC do that? Would be hellaciously less expensive than buying all 
those sets of 8 cutters to cover different diametral pitches and pressure 
angles. Hobs come in a bit less since you only need one hob per DP and PA to 
cut any number of teeth but also need a spindle encoder to synchronize the 4th 
axis.

End mills + software = way cheaper. Probably slower than using individual 
cutters, certainly slower than hobbing, but should be as accurate as hobbing 
where the 8 cutters are only accurate at the lowest number of teeth for each 
one.

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