On Thu, Jul 4, 2013 at 7:54 AM, Kirk Wallace
<[email protected]> wrote:
> On 07/03/2013 11:06 PM, Gregg Eshelman wrote:
>> I've seen videos of turbine wheels being cut with a ball nose straight end 
>> mill on a 5 axis machine. Why not cut involute spur gears on a 4 axis with 
>> end mills?
>
> I and others on the list have cut thin gears working the side of a small
> diameter end mill. Wooden clock gears are are commonly done this way. I
> just created a path for one tooth,
> http://www.wallacecompany.com/machine_shop/gears/
>
> then rotated enough copies to complete the gear in QCAD. I converted the
> QCAD file to G-code and ran it in XYZ on my mill. Using the tip of a
> ball end mill with an A axis could be the same, but one would most
> likely need a fancy 3D CAD/CAM.

Actually no the gcode is not too hard at all as a rack form cutter is
a straight line
as also the path of the cutting line is straight, the facets you get depend
how close your passes are to each other.


Dave Caroline

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