On Thu, Jul 4, 2013 at 7:06 AM, Gregg Eshelman <[email protected]> wrote:
> I've seen videos of turbine wheels being cut with a ball nose straight end 
> mill on a 5 axis machine. Why not cut involute spur gears on a 4 axis with 
> end mills?
>
> Can LinuxCNC do that? Would be hellaciously less expensive than buying all 
> those sets of 8 cutters to cover different diametral pitches and pressure 
> angles. Hobs come in a bit less since you only need one hob per DP and PA to 
> cut any number of teeth but also need a spindle encoder to synchronize the 
> 4th axis.
>
> End mills + software = way cheaper. Probably slower than using individual 
> cutters, certainly slower than hobbing, but should be as accurate as hobbing 
> where the 8 cutters are only accurate at the lowest number of teeth for each 
> one.
>

I should mention the best form is rack form which on a fly cutter
would be simple to grind
and have the straight lines I mentioned, you need 5 axis to tilt the
cutter by the involute angle for end mill
or you follow the pcd with an offset around the circle to get that angle

Dave Caroline

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