On 07/03/2013 11:06 PM, Gregg Eshelman wrote:
> I've seen videos of turbine wheels being cut with a ball nose straight end 
> mill on a 5 axis machine. Why not cut involute spur gears on a 4 axis with 
> end mills?

I and others on the list have cut thin gears working the side of a small 
diameter end mill. Wooden clock gears are are commonly done this way. I 
just created a path for one tooth,
http://www.wallacecompany.com/machine_shop/gears/

then rotated enough copies to complete the gear in QCAD. I converted the 
QCAD file to G-code and ran it in XYZ on my mill. Using the tip of a 
ball end mill with an A axis could be the same, but one would most 
likely need a fancy 3D CAD/CAM.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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