On Thursday 04 July 2013 08:47:15 andy pugh did opine:

> On 4 July 2013 07:06, Gregg Eshelman <[email protected]> wrote:
> > Why not cut involute spur gears on a 4 axis with end mills?
> 
> It ought to work, but it is likely to be rather slow. You probably
> need a rotary axis with very low backlash too.
> 
Emphasis on very low Andy, which pretty much excludes my $110 4" from 
Grizzly.  But nobody sells a small table with a harmonic drive at a price I 
can afford.  Those sprockets I was making a couple years back that you did 
the code for (thank you for that magic), needed a .001 degree move to take 
up the backlash, dependent on which face of the tooth the bit was moving 
against.  I took a stroke on the faces of the finished tooth with a 
smallish file in order to get the fatter teeth to enter and leave the new 
chain.  I have since put a bigger motor on that table, milled an air groove 
in the mating faces and pulled the bearing up for considerable drag, 
intending to add air injection to float the faces during the move, but 
lockup tight when the air is off.  But I've not found an electrically 
controlled valve suitable for such use, so that stage is still incomplete.  
My missing round tuit has contributed to the projects lethargy too. :(

> I suspect that one concern will be the required tool length/dia ratio.
> (I haven't drawn any sketches yet, though)


Cheers, Gene
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