Stewart
Have a look at the timing requirements for the G540. As far as I recall 
it needs some longer pulses. You have to set the step pulse length as 
well as some other settings. There is some wiki stuff about this.

On 2013/08/04 10:51 PM, John Alexander Stewart wrote:
> I have a stepper based mill that I have reconfigured to use a Gecko G540.
>
> Stepper motors rated 3A, with the G540 resistor setup, I'm using a 2.2k
> resistor, giving 2.2A. Power supply is 43v. (48 v switcher, tuned down to
> 43v because that's the voltage the G540 docs say to use with the inductance
> of these motors)
>
> It can run all day back and forth, always hitting "0", at speeds like up to
> 1,000 MM/min, and faster.
>
> When I try 5mm/min, the machine is fine. 2mm/min and it's fine, too, but at
> about 1mm/min, the machine misses steps. Or, will not step at all.
>
> I have the system apart, and have the ability to tweak the G540 trim pots,
> and no matter what I do, I can't get the machine to step at about 2mm/min
> or slower.
>
> Should I be able to? I assume so - otherwise arcs and other slight angles
> would not be CNC machinable.
>
> Help/comments/guidance requested.
>
> John A. Stewart.
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-- 
Regards / Groete

Marius D. Liebenberg
MasterCut cc
Cel: +27 82 698 3251
Tel: +27 12 743 6064
Fax: +27 86 551 8029
Skype: marius_d.liebenberg



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Get your SQL database under version control now!
Version control is standard for application code, but databases havent 
caught up. So what steps can you take to put your SQL databases under 
version control? Why should you start doing it? Read more to find out.
http://pubads.g.doubleclick.net/gampad/clk?id=49501711&iu=/4140/ostg.clktrk
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