On Thu, Jun 2, 2016, at 03:16 PM, Gene Heskett wrote:
> On Thursday 02 June 2016 09:15:35 John Kasunich wrote:
> > It sounds like part of the problem is a spindle pulley that
> >  is too small.  That hurts twice.  First, it reduces the lever
> > arm and requires more belt pull per ft-lb of torque delivered.
> > Second, it reduces the belt wrap and number of teeth engaged,
> > which increases the load per tooth even more.
> >
> > Bigger pulleys help in other ways too.  A big spindle pulley
> > provides some flywheel effect which can reduce chatter
> > and relieves the motor/belt of the worst shock loads.
> 
> A larger upper pulley that drives the lathes head countershaft is not 
> possible as it runs into the rear of the spindle at about 1 more cog.
> 

When I wrote that I was unaware that this lathe had gears inside
the headstock and that the belt was driving the shaft with the 
gears rather than driving the spindle directly.

I think your "bigger better lathe" approach is the right one.  But
if for some reason I was stuck with the 7x lathe, I would ignore
the countershaft with its plastic gears and put a nice big pulley
on the back of the main spindle....



-- 
  John Kasunich
  jmkasun...@fastmail.fm

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