For aluminium I have vague memory there is a non optimal speed there metal 
stick the most. Can't however if it was feed rate or rotational speed of tool.


On Sat, 24 Sep 2016 18:04:22 +1000
john mcintyre <johnan...@live.com.au> wrote:

> Good Day All,
> Problems with machining sticky material.
> I find wd40 or crc penetrating fluid in the pressure pack and use the fine 
> tube nozzle to direct the 
> spray right onto the cutting tip .
> This is good for all sticky materials as it stops the material (soft 
> aluminium)   building  up on the cutting edge.
> The cutting edge is usually HSS with at least 15 degrees clearance on the 
> cutting edges,
> the cutting  edges have been honed with a fine all oil stone.
> When fitting a boss to a hub, as long as the boss and the hub are the same 
> material (same expansion rate) 
> Machine the boss and hub to a firm slide fit ( stops misalignment in 
> assemble) then use Loctite 680  or similar.
>  prep spay both surfaces with activater  let dry , then  apply Loctite  and 
> assemble ( do not waste time in assembly)
> And if this is not enough scotch key them also (belt and braces job)
> 
>  
> > From: ghesk...@shentel.net
> > To: emc-users@lists.sourceforge.net
> > Date: Fri, 23 Sep 2016 19:15:18 -0400
> > Subject: Re: [Emc-users] Anybody have an idea how...
> > 
> > On Friday 23 September 2016 15:21:28 Gene Heskett wrote:
> > 
> > > On Friday 23 September 2016 04:34:35 Andy Pugh wrote:
> > > > > On 23 Sep 2016, at 08:02, Gene Heskett <ghesk...@shentel.net>
> > > > > wrote:
> > > > >
> > > > > gave up and put a 3/8
> > > > > drill in the holder.  That worked for a starter hole and the bar
> > > > > then ran in and tried to uniform the hole, looking decent
> > > >
> > > > Are you trying to use a boring bar without drilling a starter hole?
> > > > I don't think they are intended for that.
> > >
> > > As I found, but the end of its original tip contour sure looked like
> > > it could do it, and it did, for about 12 mm's., then became a problem
> > > child.  So I drilled a 3/8" start hole, then expended that about a mm
> > > before I gave it up last night. So now I need the hit it a couple more
> > > times to get a hole to calibrate x with and finish that up.
> > >
> > Which I am pretty close to now. The hub is made and fits fairly well, 
> > with an OD where the pulley will be driven onto it of about 43.35 mm's.
> > 
> > And the pulley is bored to about 42.25 mm's when I thought it was past 
> > time to get off my feet.
> > 
> > So my next question , and considering both pieces are alu, is whats the 
> > target for the final bore of the pulley for a good tight press fit?  And 
> > should I heat the pulley and freeze the hub?
> > 
> > Had din-din, beer-thirty now.
> > 
> > 
> > Cheers, Gene Heskett
> > -- 
> > "There are four boxes to be used in defense of liberty:
> >  soap, ballot, jury, and ammo. Please use in that order."
> > -Ed Howdershelt (Author)
> > Genes Web page <http://geneslinuxbox.net:6309/gene>
> > 
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