A number of recycles don't want anything to do with the stuff and only take it 
at a deeply discounted rate.

----- Original Message -----
From: "Gene Heskett" <ghesk...@shentel.net>
To: emc-users@lists.sourceforge.net
Sent: Sunday, September 25, 2016 1:29:29 PM
Subject: Re: [Emc-users] Anybody have an idea how...

On Sunday 25 September 2016 12:39:38 Jon Elson wrote:

> On 09/24/2016 01:58 PM, Gene Heskett wrote:
> > 43/25.4 to get inches = 1.6929etc * pi *rpms, so its 3.63"
> > per rev, and 800 revs is then 2900 SFM. So I should be
> > turning at least 1200-1300 to dup that. Right?
>
> Well, 800 RPM is not insanely slow for that diameter.  I
> didn't realize this was lathe work.  But, you definitely can
> spin faster, and nothing wrong with 4000 SFPM.
>
> > The question then is what the heck do I do with all that
> > curly swarf? Making the pulley hub, and boring the pulley,
> > (its all together and looks like it will work, well
> > aligned now) made at least a bushel of gnarly swarf I
> > carried to the bin in sometimes soccer ball gobs. And the
> > lathe is still a mess. I'll have to sweep before its clean
> > enough not to clog up the vacuum.
>
> When I make a lot of aluminum chips, I can turn them in for
> recycling.

I tried that but these local people on the monthly recycle pickup seem to 
equate pop & beer cans with alu and didn't take a bag of alu swarf.

> I used to run them through an antique meat 
> grinder, but that was too much work.  If the chips won't
> mash down, you can snip them a little with tin snips to make
> them compact better.  A proper chip breaker on the cutter
> may  make them crumble into shorter pieces.

I don't think 6061 is hard enough to break.  Most of my inserts have a 
nice little chip breaker bump, curls them up fairly tight.  Makes sand 
out of cast iron and 7075-T6 or better though.

> > Interesting swarf story to tell this morning. The wire
> > joints for the x motor, located where the wire comes out
> > of the cable/chain, so its basically on top of the motor,
> > and the cable is connected to the motor wires with little
> > grey wire nuts. A lot of the swarf went off the back of
> > the toolbox, crossing the area where those nuts are
> > sticking up. Your are guessing by now where this is going.
> > At one point it must have shorted, and about 4" of that
> > swarf lit up white hot and exploded like a fuse, nice
> > attention getting pop. The 2M542 driver protected itself
> > well, the motor never missed a step! I either need to put
> > that in a small box, or at least fill the back of the nuts
> > with Go-2. Cheers, Gene Heskett
>
> Well, I had swarf get in the motor once or twice on my old
> lathe, but very lucky that didn't blow up your driver.
>
They are advertised as being self protective. I don't know if once proves 
the point.  It did make quite a flash though. I had a thumb poised over 
the esc key just in case, but when it came time to move it again, it 
moved as per told.  And I took a breath. :)

> Jon
>
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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