On Thursday 25 April 2019 23:59:29 Bruce Layne wrote:

> I've used my power miter saw to cut aluminum on many occasions.  I use
> a 14" carbide blade that's intended for wood.  I go slower than I'd
> cut wood.  I use a feed rate that produces a nice thin chip.  I'm sure
> it dulls the carbide faster than cutting wood, but it's not that bad. 
> As was noted in the video, it's much faster than using the bandsaw,
> and it's easier to make accurate and repeatable rough cuts.  I've cut
> thick pieces as shown in the video, but I usually cut 1-2 inch
> aluminum angle to make custom brackets.  I dry cut the aluminum,
> mostly because I was too lazy to set up a mister.
>
> I've thought about buying one of the similar looking multi cut saws
> such as the DW872 that cuts metal at a slower RPM.  They can cut steel
> as well as aluminum.  A good 14" blade is $100 and up, but the cost
> per cut is reported to be better than abrasive cutting wheels, and
> it's much faster than an abrasive cutuff saw or a bandsaw.
>
> On 4/25/19 8:30 PM, Gene Heskett wrote:
> > On Thursday 25 April 2019 19:21:03 Marshland Engineering wrote:
> >> May be of interest to chaps here. This cuts down on milling swarf
> >> and machining time.
> >> Needed to rough cut 100 blocks of thick aly before putting them in
> >> the milling machine. Cutting with only 1.5 mm extra for finish
> >> machining.
> >>
> >> https://youtu.be/gLLt79OqRvA
> >>
> >> Cheers Wallace
> >
> > I do that too, but its hell on 12" saw blades.

I say that because the blade on my 12" chop saw, one of the double lever 
suspended Bosch's that is about a leg at Home Depot, and is at least 2x 
more rigid in sideway slop than any slider I've seen, is a 100 tooth 
carbide for fine woodwork, and it takes much more force to slice 1/2" 
alu than to cut wood.  And I went to cut some 3/8" thick cherry last 
week, for a pallet/spoilboard on the 6040 and it truly is dull. Thats 
about a $70 blade. Cherry burns easy if the blade isn't truly sharp, and 
that cut is well burnt. The problem is that they no longer made, and I 
can't find them online, a tooth style called ATBF, where a flat topped 
tooth is fitted between the angled teeth.  The angled teeth are about a 
thou taller than the flat tooth, but the flat tooth causes it to cut a 
flat bottomed kerf instead of one with the ^ sticking up in the middle.  
Avanti made that blade, but I've not seen it in years, even online. 
Humm, seems they renamed the tooth profile to ATBR, where 4 ATB's are 
followed by a raker to clean out the kerf. Might be worth investigating.
> >
> >> _______________________________________________
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> >
> > Cheers, Gene Heskett
>
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>



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