Have you considered trying single flute endmills? With single flute you
could run at twice the RPM of 2 flute and the same chip loads and axis
speeds. That might solve the problem of insufficient power for high speed
movement and insufficient low speed spindle torque.

> -----Original Message-----
> From: Gene Heskett [mailto:ghesk...@shentel.net]
> Sent: Monday, June 03, 2019 1:18 PM
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Dual boot for WIN-XP and LinuxCNC
>
> On Monday 03 June 2019 12:16:09 pm Jon Elson wrote:
>
> > On 06/03/2019 10:02 AM, Dave Cole wrote:
> > >  Mach4 is unknown to me and requires a phone home
> > > license.  Is there a compelling reason to go there?
> >
> > Does this mean Mach4 will no longer run if Artsoft closes or
> > changes their net address?
> > Yikes, I sure would not want to be locked in like that!
> >
> > Jon
> >
> If they change the address, but not the name, and Artsoft updates that
> address at the root dns servers in a timely manner, it should fix
> itsself in a day max.  But if they change the name, the doo-doo quickly
> gets pretty deep.
>
> IMO (mach, either 3 or 4) is off the table for exactly that reason.
>
> And the interface in the control box that comes with a 6040 gantry is
> designed only for mach3 and that severely limits what linuxcnc can do,
> no home switch, no limit switches, and by then I was so pissed I never
> checked for a G38.2 input. All it can do is start and stop the spindle
> motor at what ever speed the knob is set for, no speed, no reverse
> despite the fact that its vfd does have those inputs, but they don't
> work.
>
> So in the end that whole shebang is now holding down the lid on a can of
> paint, replaced by a new 5i25<->7i76 interface, and the psu and motor
> drivers that used to run my hf mill. Which means I have a clone vfd
> running the spindle too.  So I got a reverse too. The motor drivers,
> tb6560's, are probably ok, but the psu needs 5 more amps to drive all 4
> axis's, doing a foldback to about 14 volts from its 24 volt label. My
> old psu is 28 volts at 12.5 amps and just sits there, running cool with
> all motors plugged in.
>
> I gotta learn how fast to run the spindle though, even with coolant, alu
> welds itself into a tool gullets pretty quickly at >10k revs. I have
> some tooling sitting in 3/8" of liquid drano eating the alu out of the
> gullets.  Slower than lye, but working.
> > _______________________________________________
> > Emc-users mailing list
> > Emc-users@lists.sourceforge.net
> > https://lists.sourceforge.net/lists/listinfo/emc-users
>
>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
>
>
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