On 07/20/2020 07:04 PM, Gene Heskett wrote:

I think I'd drag out one of my 100+ MHZ scopes and look for noise of the
type one might get from lack of a single point ground.
Right. if the indexres test of the diagnostics shows the position resetting multiple times/rev (may only happen when spindle drive is on) then there is noise on the Z. The A and B have digital filtering that only accepts valid state transitions of the quadrature wave, that hides a lot of really nasty garbage that some systems have. There is no way to digital filter the index pulse, it is edge-triggered, and a 10 ns pulse could trigger it.

But, noise on the index will only affect the place where the spindle sync motion starts. Once the spindle encoder senses an index pulse, then everything is counted from there. So, a noisy index pulse should NOT cause the Z axis to behave as the videos show. OHH, wait a minute! One thing that COULD cause this behavior is if the move exceeded the Z soft limits. Z would freeze at the most extended part, and then pull back when the spindle count brought the position back within the soft limits. That's exactly what it did in the first video.

So, Matt should check what his Z soft limits are set to in the .ini file, and then home the axis so
it won't be exceeding the soft limits.

Having just spent about 3 weeks solving a ground loop issue on a PWM servo system remotely, they can cause an amazing array of crazy symptoms. Having the user shorten up all the wiring fixed it.

Jon


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