Gene,

Sorry, this message got sent in error. I was working on my wife’s iPad and
some how a draft of an old message got sent rather than deleted.

Alan
From: Gene Heskett <ghesk...@shentel.net>

> To: emc-users@lists.sourceforge.net
> Cc:
> Bcc:
> Date: Thu, 18 Nov 2021 18:40:59 -0500
> Subject: Re: [Emc-users] Spindle setup for 5i25/7i76
> On Thursday 18 November 2021 17:57:19 Alan Condit wrote:
>
> > I built a new controller for my 9x20 lathe using a 5i25/7i76 combo. I
> > thought I had everything working but I still can’t get the spindle
> > working correctly. I have a 1.5hp PMDC treadmill motor that I am
> > controlling with a Cycletrol-150 DC controller. The am using the
> > analog out from the 7i76 to replace the potentiometer to control the
> > spindle speed. I have a 100 count encoder with index (homemade) on the
> > spindle. The spindle starts under LCNC control but I am not getting an
> > “at speed indication” at above 60rpm.
> >
> I might add that most of those treadmill controllers are far from linear
> controllers even with a large buildout resistor between the 7i76 card
> and their actual speed. The Pico Systems PWM-SERVO amp is the answer but
> be sure and tell Jon your are running a spindle motor with it which is a
> CCS load, it normally comes with an ICAS tuning for servo's which stop
> when they get there, spindles don't. The Pico will need a suitable
> analog DC power supply, whereas the Cycletrol probably runs from raw AC.
> I have used the treadmill controllers, a couple times, but never got good
> control so it was only till I built a better way.
>
> Now I use large amounts of P-Gain and the only indication of excess load
> is when Jons driver throttles the motor at about 18 amps, making the
> iron in the motor chirp quietly.  Thats right close to 2 hp from a 1hp
> rated motor but neither has even needed fresh brushes in years.
>
> > Sent from my iPad
> >
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>
> Cheers, Gene Heskett.
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author, 1940)
> If we desire respect for the law, we must first make the law respectable.
>  - Louis D. Brandeis
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
>
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