Al,

You and I usually share a common perspective, and your obvious frustration is to some extent shared in this 1320 lb. STC thread. You have made it clear you don't think it serves a purpose worth its cost, but you have thus far failed to explain why in terms I am able to understand. I'll try one final time because others may also be similarly confused and I don't see genuine confusion as an acceptable
way to end legitimate discussion on this list.

Our problem may lie in what "over gross" means to each of us. My copy of ATC 718 dated March 25, 1940, allowing the issuance of "...an airworthiness certificate upon showing compliance with the terms of this specification" lists, for "II - Model 415" a "Weight - Standard 1125 lbs." and "III - Model 415-C" a "Weight - Standard 1175 lbs." At the time, one airframe with a five gallon fuselage tank and one nine gallon wing tank, Serial No. 1 had been used for (each) required certification flight testing.

After the war, Erco adopted the C-75 engine with starter, generator, voltage regulator and battery and two wing tanks as standard. The CAA allowed Erco an increase in allowable operational weight under the CAR 4 regulations to 1260 lbs. Apparently Erco's 415-C design was found to be adequate. Were there flight tests? Likely so, but I don't know. Would it matter? Is 1260 lb. operation "over gross"? Absolutely not.

You seem to accept that the D Model and later Ercoupes, etc., tested to meet Part 03 "Normal" structural requirements are structurally and operationally safe for flight as approved by the FAA at 1400 or 1450 lbs., respectively. I agree with your supposition that the FAA likely required no flight testing in the process of review and approval of the 1320 lb. STC, but your point here continues to elude me. Flying an Ercoupe at 1320 lbs. with said STC is not in any manner flying "over gross", either as a legal or
practical matter.

Does it affect takeoff and altitude performance? Sure. Everything in aviation is a compromise of some sort. It is the pilot's responsibility to make many choices every flight, but there is a measure of risk in everything he/she does that can never be totally eliminated. The effects of density altitude on the Ercoupe are considerable, and those who are too lazy to carefully consider them before each and every hot and/ or high altitude takeoff have only themselves to blame for unreasonable expectations.

I believe we agree that compliance with applicable requirements of current regulations for a materially greater gross weight increase had been previously demonstrated by Erco in the process of gaining FAA approval of their model 415-D. It would be my opinion that additional flight testing would have served no meaningful purpose; and if
that was essentially what the FAA decided, why would anyone object?

Just as Ercoupe flight performance at 1125 or 1175 lb. gross with 65 hp became meaningless once installation of a second wing tank and/or 75 hp engines in later prewar 415-C Ercoupes was allowed with a higher 1260 lb. gross, what practical or structural concerns arise as to the safety of operating a structurally identical airframe at 1400 lb. gross? With the weight approved for the 415-D and 85hp approved in the 415-E, I would be so bold as to suggest none. The physical structure of the 415-C has been definitively shown to be more than adequate for such operation over many years.

If the FAA has in some other instance allowed a "GWI STC" without appropriate testing or prior verification that every applicable regulatory requirement is conclusively met, it would clearly be irrelevant to the safety and desirability of the1320 lb. Ercoupe LSA STC. As I understand it (I don't have a copy, but would like one for my files), this STC does modify structure, in that it requires every change set forth in ATC 718 Note 3.

The trim tab and main gear oleo orifice modifications required on certain airframes are physical changes. The substitution of stainless sheet for original aluminum fuselage skin over the nose tank for all 415-C airframes is "structural". I would agree, however, that such change has no effect whatsoever on airframe load carrying capability.

You asked Ed why the CD's gross weight was not increased. The answer is in the model chronology. When Erco asked for CAA approval of the 415-C for 1400 lbs. gross, IMHO
unreasonable Ercoupe-specific testing parameters were applied.

The first production model 415-D came off the line 3/25/47. ATC 787 restricted "up" elevator movement to 9º. The landing characteristics were deemed unacceptable, but Erco had already changed over parts and assembly production to the 415-D model.

Erco immediately sought CAA approval (likely without flight testing) of the D model airframe with 13º up elevator under ATC 718 as the 415-CD. This allowed production to continue until approval for the 1400 lb. gross weight was possible. The CD was an entirely unplanned interim model. Ercoupe Information Letter No. 1 of 1/1/56 explained how to convert a CD to a D for the increased gross weight, thusly no gross weight increase for the CD was ever sought.

So long as I can get a third class medical, I believe a 415-C converted to a D model to be the "best" Ercoupe for me, as I don't care for the appearance or "feel" of the panel-mounted quadrant. It no longer makes economic sense to convert a LSA-compliant 415-C for most of us, but nice 415-D models come available from time to time for $8,000-$9,000 less.

At such time as I deem it wise to "lapse" into LSA, I would definitely look for a 415-C with the 1320 STC, or buy and install it. That's because, for me, the Ercoupe is much more than an "around the patch" or $100 hamburger" airplane. It's my "one and only" ;<)

It is for each to make an informed choice appropriate to individual "mission requirements".

And yes, there are 415-C models in the field with split elevators installed and approved; and I
believe Hartmut or his brother has a CD model with it.

William R. Bayne
.____|-(o)-|____.
(Copyright 2009)

--

On Feb 15, 2009, at 13:47, Al Demarzo wrote:

Before we further get off on a tangent, I was not speaking about the flight testing for the D mod, I was speaking about flight testing for the 1320 gwi STC.  The D model was from the manufacturer and a few years before I was born.  Let's keep this in perspective.  And the 1320 gwi STC does not modify structure.  People who think so are exactly my reason for not buying into it.
 
I never said the coupe's structure wasn't safe to fly at 1400 in clear air.  I'll even further say that I don't have a problem over gross in certain circumstances.  And by probably referencing the D weight, the holder was able to slide the STC through.  But, by what reasoning do people have to assume the structure is safe to fly over gross?  Anyone tell me?  It's out there, you know. No, it's not FAA.
 
I'll say it again, I just don't buy into the paper GWI STC's.  Not in any of the airplanes I own.  It's a bullcrap way of getting around rules and the designs of the manufacturer.
 
I think we're done.  I'm not going to change my opinion on this and additional participation fortifies the fact that not many people are getting my reasoning.
 

Reply via email to