Hi Bill,

The stainless panel overlays the aluminum from the top of the instrument panel to Frame B at Frame B and is the upper skin forward to the firewall (Frame A for reference).

Drawing 31245 (which should be available from Univair for such retrofit) is a "production" drawing. That means that for quickest and most economical production, there is no aluminum skin under the stainless skin and normal rivets are used in installation because this is done before the instrument panel or fuselage tank have been installed.

If, as you have suggested, addition of the stainless WITHOUT removing the existing "structural" aluminum skin between Frame B and the firewall (by carefully drilling out the attaching rivets and then completing reassembly using Cherry-style rivets) is appropriate with merely a Log book entry as a minor non-structural alteration to enhance safety a LOT more owners are likely to install the stainless than have done so in the past.

It is important to keep in mind that such installation would NOT presently be appropriate in the process of actually converting a 415-C to a 415-D Model, in which case the procedure on said drawing is mandatory until such time as a 337 or STC is approved allowing the aluminum sheet to remain under the stainless.

Hope this helps,

William R. Bayne
.____|-(o)-|____.
(Copyright 2009)

--

On Jul 31, 2009, at 07:11, Bill BIGGS wrote:



 I am a little confused. (or perhaps more than a little)
  
I did not find any installation instructions in the service or bulletins manual for installing the stainless panel.
  
The newer parts manual references 3 skins: one from frame A to frame C (alumininum, early models, I assume) one from frame A to frame B (stainless, retrofit?) and one from frame A to frame C ( stainless, later models)
  
When installing the stainless on a 415C, do you only put the stainless from frame A to frame B, and does it overlay the existing aluminum or replace it?
  
(Frame A is the firewall, frame C is the forward window channel and frame B is the one in between, basically front of windshield)
  
 Erco drawing 415-31245 should explain this but I can't find a copy.
  
 Thanks,
 Bill 
 
 To: [email protected]
From: [email protected]
Date: Thu, 30 Jul 2009 23:46:55 -0500
Subject: Re: [ercoupe-tech] stainless steel skin


All,

I strongly advocate in favor of retrofitting the stainless panel on each and every 415-C.

The originally approved ERCO Model 415 production prototype had a full and proper
firewall as did the ERCO Model 310 experimental.

It used to be that people didn't buy flood insurance because it was expensive, and then wound up having to completely replace or rebuild their homes after floods.  Think about how those people must have felt watching the news, knowing they did not have insurance, watching the rain come down, a wet forecast, and reports of rising flood levels and predictions that would put their home under water.  At that time they would have willingly
paid ANY price to get coverage they had previously rejected purchasing.

Airplane engine fires happen relatively rarely in peacetime...during the Battle of Britain, the thought that most terrified "the few" was the possibility of going down as a "flamer".  The reason a "firewall" is required is to increase one's chances of getting out of a plane before an engine fire gets to the pilot.  Being literally broiled to death in the air is not a swift and painless way to go.  Quite the opposite, starting with terrible skin damage.

With our fuselage tank in the cockpit with pilot and passenger, anything that increases the time it takes a fire to start boiling that fuel out of the vent is worth more than gold.  It doesn't matter if the stainless "buys" you two minutes or twenty seconds IF YOU SURVIVE.  If you
don't, your heirs likely won't begrudge the $100 for the stainless.

IMHO, this is a perfect example of "penny wise and pound foolish" thinking.  I think as "insurance" the stainless panel is one of the all time great "pay once" values. 

Regards,

William R. Bayne
.____|-(o)-|____.
(Copyright 2009)

--

On Jul 30, 2009, at 15:46, Roy Stubbs wrote:

  

Steel panel is in excess of $100 – I have one – never installed it.
 
Roy
 

From: [email protected] [mailto:[email protected]] On Behalf Of Caliendo Dan
Sent: Thursday, July 30, 2009 3:50 PM
To: John Cooper
Cc: Techlist Ercoupe
Subject: Re: [ercoupe-tech] stainless steel skin
Importance: Low
 
 

I agree. If the fire is on the ground I suggest getting out of the plane ASAP. If the fire is in the air I wonder how much good the steel panel is going to do you. I hear the steel panel is expensive.... wonder what an engine fire extinguisher would cost? 
Dan C
 
 
On Jul 30, 2009, at 10:27 AM, John Cooper wrote:


 

Linda:

I think it is worth considering, but I wouldn't loose a whole lot of sleep over it. The only time it would be an issue is in the event of a fire in the engine compartment that cannot be controlled, by shutting the fuel off (two
places!) So, first I'd ensure the fuel shutoffs work as expected.

John Cooper
Skyport Services
www.skyportservices.net

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