Wow.  11A does seem quite high for that phase of charging and yes I
wouldn't be surprised if it produced a lot of gassing.

- Peter Flipsen Jr



On Wed, Feb 6, 2013 at 1:47 PM, Chuck Hursch <[email protected]> wrote:

> More feedback from the guy that has an Elcon that gassed the batteries a
> lot and ran warm at 120VAC.
>
> He said this is the only charger he's had, at least for this EV, and I
> think this is the only car-sized EV he's had.  His roundtrip daily commute
> is 10 miles.  Lost a battery after about five months of use starting in
> April, although the car had sat through the previous winter (2011/2).  I
> suspect his batteries are from the summer or fall of 2011.  So my guess is
> he's got 1.5 year-old batteries with maybe 2-3K miles on them (assuming
> ~200-250 workdays @ 10mi/day + misc. miles).  Kind of young to be gassing
> so heavily, since new-ish batteries should be able to reach the
> USBattery-recommended constant voltage setpoint pretty easily without a lot
> of amps.  However, I am aware of USBattery recommending (at least at one
> time) an equalization charge current of 11A, which if that is dialed in as
> the third-stage constant current phase, that would produce a lot of gassing
> and stink.  It seemed that USBattery changed their charging recommendations
> a year or two ago, from IU to IUI, so it's hard to guess what is dialed
> into the charger.  I'd really like to measure one with a voltmeter and
> clip-on ammeter.
>
> Chuck
>
> On 2/1/2013 11:38 AM, SLPinfo.org wrote:
>
>> Chuck
>>
>> Thanks for that.  I too am actually considering going to one of these with
>> my lead pack at some point. I worry about how long my current charger will
>> last (I bought it used and have been running it daily for almost 3 years).
>> I'm probably pushing it too hard which will likely shorten its life - it's
>> rated for up to 150 AH batts and mine are 170 AH.
>>
>> The "gases a lot" comment may be sort of relative. With my current charger
>> when it's in the last phase (the final 20%) I can definitely smell the
>> gassing (I run a fan in my garage to vent air out the window just in
>> case).
>> But my understanding is that with floodies this is what you want to get a
>> proper charge and prevent sulfation.  It would be good to know if that
>> person has experienced the amount of gassing produced by other chargers?
>> In other words is "a normal amount of gassing" which this person just
>> thinks is excessive, or is it "more than you'd see with other chargers"?
>> If it's the latter perhaps the charge endpoint on the algorithm is set too
>> high.
>>
>> The comment about it running hot at 120V is especially interesting (not
>> sure what your "hmmm" comment means btw).  I currently use a Quick Charge
>> Select-A-Charge which weighs in at 42 lbs and does get quite hot.  I
>> actually added a small external AC fan next to it that comes on during
>> charging - not sure if it's really necessary, but I didn't want to take
>> any
>> chances. The "hot" comment suggests that while I might gain some weight I
>> probably should keep the fan.
>>
>> While I think of it, will these chargers allow you to do a regular
>> "equalization" charge (i.e., run two charge cycles back to back)?  Or will
>> the charger just notice full charge the second time and shut off right
>> away?  My current charger can be set so it will quickly charge up to 80%
>> and then just repeats the last phase for 3 hours.  I do that monthly.
>>
>> - Peter Flipsen Jr
>>
>>
>>
>> On Thu, Jan 31, 2013 at 1:57 PM, Chuck Hursch<[email protected]>  wrote:
>>
>>  I just wanted to throw out the feedback I got.  Basically people seemed
>>> to
>>> feel that it was a plug it in and forget it type of charger - it does the
>>> job.  One person said the finishing charge seemed to gas the hell out of
>>> his batteries; he just kills the charger early if he's available to do
>>> so.
>>>   And perhaps most interestingly, someone said that the charger seemed to
>>> run rather hot at 120V with a slow-running fan, cooler at 240V with the
>>> fan
>>> running faster - hmmm...
>>>
>>> Chuck
>>>
>>> On 1/28/2013 2:40 PM, Chuck Hursch wrote:
>>>
>>>  Hi Peter,
>>>>
>>>> Thanks for the pointer. I sent some queries.
>>>>
>>>> Chuck
>>>>
>>>> On 1/26/2013 10:01 PM, SLPinfo.org wrote:
>>>>
>>>>  Chuck,
>>>>>
>>>>> Have you searched the evalbum yet? A quick search under the category
>>>>> "battery brand" yielded 160 hits for Elcon. By looking at the first
>>>>> couple
>>>>> of pages I found the following folks who are running Elcons with lead
>>>>> acid
>>>>> batts. There are very likely to be more. Hopefully you can find a few
>>>>> with
>>>>> significant experience.
>>>>>
>>>>> http://www.evalbum.com/4339
>>>>>
>>>>> http://www.evalbum.com/4290
>>>>>
>>>>> http://www.evalbum.com/4176
>>>>>
>>>>> http://www.evalbum.com/4168
>>>>>
>>>>> http://www.evalbum.com/4046
>>>>>
>>>>> http://www.evalbum.com/4030
>>>>>
>>>>> http://www.evalbum.com/3984
>>>>>
>>>>> - Peter Flipsen Jr
>>>>>
>>>>>  [snip]
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