FYI,
My GE EV100 controller has 3 large (3" dia) Electrolytic
capacitors bolted to a bus bar above the IGBT.
Lower voltage models often have only 2 caps,
but due to the higher voltage (150V caps IIRC)
the capacitance of each is lower so they mounted one more.
The lower voltage model have 2 caps of 16,000uF 60V (90V surge)
so I would not say that they go without any significant amount
of input caps. On the contrary!

Regards,

Cor van de Water
Chief Scientist
Proxim Wireless Corporation http://www.proxim.com
Email: [email protected] Private: http://www.cvandewater.info
Skype: cor_van_de_water Tel: +1 408 383 7626


-----Original Message-----
From: [email protected] [mailto:[email protected]] On
Behalf Of Jeffrey Jenkins
Sent: Tuesday, February 26, 2013 4:19 AM
To: [email protected]
Subject: Re: [EVDL] Inertia switch

Roger Stockton wrote
> Jeffrey Jenkins wrote:
> 
>> Note that there are some controllers without any significant amount 
>> of input capacitance, like the old GE EV1 and EV100 types, that very 
>> well could be damaged by interrupting power to them while under load.
> 
> I can't say that it isn't possible to damage the GE EV1 by repeatedly 
> interrupting power to them while under load, but I can say with 
> certainty that it is possible to interrupt power to it while under 
> load without damaging it in the least.  I have done this with mine.

Sure, if the semiconductor switch is still conducting (either on
purpose, or because it has failed short) then the energy stored in the
stray inductance of the battery circuit will be dissipated in the motor.
If the switching device has been commanded off or failed open, however,
and there is little or no input capacitance, then the battery circuit
stray inductance will create whatever voltage is necessary to maintain a
continuous flow of current, which basically means the semiconductor
switch will be forced on via avalanching. If the battery circuit
inductance and/or the current is low enough, and/or the avalanche energy
rating of the switch is high enough, then the switch will survive this
abuse, though possibly with some long term degradation in current gain
for bipolar transistor/SCR devices.

In any event, I agree that it is entirely foreseeable that a fuse will
blow, a contactor will open under load, etc., but I don't mistake that
for being a "normal" or "everyday" occurrence. Generally speaking, you
size the fuse to protect the insulation on wires from overheating, so if
the fuse blows consider that a none-too-subtle hint.





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