This issue is one of the advantages of using an electric (bed-type) blanket as 
the fluffy material the heating wires are sandwiched in - in combination with a 
flat tray floor and protective, relatively hard layer between blanket and cell 
bottoms - avoids point load problems that might lead to damage to the heating 
wires.  MW


On 9 Jan 2014, at 17:53, tomw wrote:

> Kevin,
> 
> If you tape the heaters to bottom side of aluminum sheet like I did, I think
> it is a good idea to put two or three layers of a tough tape like Kapton
> over the place where the leads are riveted.  Over time the weight of the
> batteries may cause those slightly raised riveted leads to punch through the
> insulating layers on the heater causing a short between them via the
> aluminum.  Nothing catastrophic, the fuse will blow, but a pain to pull the
> batteries to replace it.  The somewhat soft insulation underneath the heater
> helps prevent it too - heaters pressing down into it.  You might also search
> on diyelectriccar on battery heating.  Been a lot posted there over the last
> several years.  Some have used the thin film resistive heaters that are used
> for radiant floor heating for example.  You can purchase it by the foot. 
> The Farnums are just one option.  Taping to an aluminum pan that fits snugly
> in the box helps spread the heat as well as protect the heaters.
> 

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