Ben, I hate to say it but two year old Volts are available for $14k to your
project has been "Trumped" with the economy of used cars and you cannot
beat the price with a home built hybrid ...

Dennis Lee Miles

(*[email protected] <[email protected]>)*

* Founder:    **EV Tech. Institute Inc.*

*Phone #* *(863) 944-9913 (12 noon to 12 midnight Eastern US Time)*

*Educating yourself, does not mean you were **stupid; it means, you are
intelligent enough,  **to know, that there is plenty left to learn!*

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<http://youtu.be/T-FVjMRVLss> *


On Mon, Jul 28, 2014 at 9:40 AM, Ben Goren via EV <[email protected]> wrote:

> On Jul 24, 2014, at 8:31 PM, Ben Apollonio <[email protected]> wrote:
>
> > For your hybrid application, I'd go with the AC.  One word:  regen --
> without it to recharge the battery, "hybrid mode" is of little benefit;
> better to just disengage the motor altogether.
>
> I've been leaning towards AC since the beginning. I figure the biggest
> benefit from the electric motor will be with acceleration; if the electric
> motor does all that heavy lifting and then lets the V8 deal with cruising,
> that alone should be substantial. Along those lines, even if braking
> doesn't recover enough via regen to keep the batteries from emptying, an
> intelligent controller could apply minimal regen drag while cruising to
> provide just enough charge for accelerating from the next stop light --
> and, again, only when the batteries are close to empty. And, with a
> *really* intelligent controller, I could punch in my expected trip
> distance, and it could adjust how much electric assist to give accordingly
> -- lots for shorter trips, less for longer ones.
>
> > However, running slow comes at the expense of the torque multiplication
> in your gearing; ultimately, you'll be running the motor hot in a
> low-efficiency region.
>
> That's what I'm gathering is the problem with direct drive -- not that the
> motors don't have enough power, but that they're not electromechanically
> efficient at low RPMs, and that translates into shorter range and more
> heat. Or, you *can* do direct drive with most any motor, but it's going to
> suck battery charge and lessen the motor's lifespan. And, conversely, dual
> motors work better in such situations because the load and head is spread
> between the two. Does efficiency go back up with dual motors, or is it just
> a matter of preventing overheating?
>
> > As for the hybrid mode, I would strongly encourage you to take it
> incrementally, because the controls will be a challenge and you don't want
> to be kept off the road while you figure it out.
>
> I think...that's an excellent suggestion. And the first hybrid mode can
> even be as simple as just turning on both systems at the same time.
>
> > The vacuum sounds like a good idea, but my gut says you'll need inputs
> from the throttle too.  You'll almost certainly require a control processor
> (possibly Arduino, possibly more powerful).
>
> Collin has pointed me to GEVCU, an Arduino-based open source vehicle
> control project. I'm thinking the second hybrid mode is the same as above,
> but with GEVCU tapped into the lines and monitoring everything. Step three
> is to show what GEVCU thinks it would do with the throttle, and step four
> to actually wire it in so it can do its thing.
>
> > Since you're using the existing engine instead of an undersized one that
> relies on the electric boost, and since your motor is fixed on the
> driveshaft (meaning you can't regen without also burning energy in
> compression braking), I think the fuel efficiency gains will be limited.  I
> would say you should think of it more like a Honda Civic hybrid than like a
> Chevy Volt/Prius, except it will have the ability to fully disengage the
> engine for EV-only drive.
>
> Actually, because of that fully electric mode, I'm expecting actual fuel
> economy to be superlative. The main battery options left on the table are
> 144V / 10 Ah / 10C, which perfectly match the AC-51's specs with a 14.4 kWh
> capacity. The back-of-the-envelope suggests that that should be in the
> range of 30 miles or so, which is going to cover most of my driving. And if
> I can get it so that the controller uses the whole battery over longer
> hybrid-mode trips, then, for example, a 60-mile trip would get at least
> twice the mileage with the system as without -- presumably, more than
> twice, because the electric motor would be doing its thing at times the V8
> would otherwise be at its least efficient. All-day trips wouldn't see
> monumental efficiency gains, but I don't do very many of those.
>
> b&
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